4D–14 TRANSFER CASE
4. Tighten the transfer rear case bolts to the specified
torque.
Torque: 37 N·m (27 lb ft)
5. Shift the 2WD–4WD shift rod (17) to the 4WD side.
6. Join the rod grooves of 2WD–4WD actuator
assembly (6) and shift rod (17).
Legend
(6) 2WD–4WD Actuator Assembly (Mode: 2WD)
(7) Rear Cover Assembly
(17) Shift Rod: 2WD–4WD (Position: 4WD)
7. Push the 2WD–4WD actuator assembly (6) with
2WD–4WD shift rod (17) till the shift rod (17) reaches
the 2WD position.
Legend
(18) Position: 2WD
(19) Mode: 2WD
8. Tighten the 2WD–4WD actuator bolts to the specified
torque.
Torque: 19 N·m (14 lb ft)
9. Connect the actuator breather hose to actuator.
10. Install actuator heat protector (5).
11. Install control box assembly (4).
Torque: 19 N·m (14 lb ft)
12. Connect breather hoses to control box (4).
13. Install rear companion flange (3) and front companion
flange (2), using the companion flange holder
J–8614–11 to tighten the flange nuts to the transfer
case.
220RW067
14. Tighten the new transfer flange nuts to the specified
torque.
Torque
Rear companion flange: 167 N·m (123 lb ft)
Front companion flange: 137 N·m (101 lb ft)
220RW068
262RW009