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Trooper UX 1999
Isuzu Trooper UX 1999 Manuals
Manuals and User Guides for Isuzu Trooper UX 1999. We have
1
Isuzu Trooper UX 1999 manual available for free PDF download: Workshop Manual
Isuzu Trooper UX 1999 Workshop Manual (2298 pages)
Trooper 1999
Brand:
Isuzu
| Category:
Automobile
| Size: 20.56 MB
Table of Contents
Table of Contents
1
General Information
2
General Repair Instruction
2
Table of Contents
2
Illustration Arrows
3
Vehicle Identification Number (VIN)
4
Engine Serial Number
5
Transmission Serial Number
5
Theft Prevention Standard
6
Anti Theft Stamping/Plate/Label
6
Anti Theft Stamping/Label/Plate Location
7
Manual Transmission (AR–5)
7
Automatic Transmission (THM)
8
Body
8
Body Label Instructions
10
Lifting Instructions
11
Lifting Points and Supportable Point Locations
11
Standard Bolts Torque Specifications
14
Abbreviations Charts
15
Service Parts Identification Plate
16
Maintenance and Lubrication
17
Maintenance Schedule List
17
Normal Vehicle Use
17
Severe Driving Conditions
17
Mileage Only Items
18
Mileage/Months
19
Explanation of Complete Vehicle Maintenance Schedule
20
Maintenance Schedule List
20
Recommended Fluids and Lubricants
23
Lubricant Viscosity Chart
24
Oil Viscosity Chart for Gasoline Engine
24
Oil Viscosity Chart for Manual Transmission and Transfer Case
25
Oil Viscosity Chart for Front Axle
25
Oil Viscosty Chart for Rear Axle
26
Recommended Liquid Gasket
26
Recommended Thread Locking Agents
27
Maintenance Service Data
28
Approximate Capacities
28
Service Data and Specifications
28
Heating, Ventilation and Air Conditioning (HVAC)
29
HVAC Systems
29
Heating and Ventilation System
30
General Description
30
Heater
30
Service Precaution
30
Control Lever Assembly
32
Ventilation
33
Air Select Knob
34
Air Source Select Lever
34
Fan Control Knob
34
Temperature Control Knob
34
Wiring Diagram
35
Diagnosis
36
Heating Cycle Diagnosis
36
Fan Control Lever (Fan Switch) Diagnosis
36
Chart “A” Blower Motor Dose Not Run
38
Chart “B” Blower Motor Does Not Run at Low Position
38
Chart “C” Blower Motor Dose Not Run at Medium Low Position
38
Chart “D” Blower Motor Dose Not Run at Medium High Position
38
Chart “E” Blower Motor Dose Not Run at High Position
39
Chart “F” Blower Motor Does Not Stop in the “OFF” Position
39
Individual Inspection
39
Fan Control Knob (Fan Switch)
40
Heater & A/C Relay
40
Heater Unit
42
Heater Unit and Associated Parts
42
Heater Core and / or Mode Door
44
Disassembled View
44
Heater Mode Control Link Unit
46
Heater Temperature Control Link Unit
47
Blower Assembly and Associated Parts
48
Blower Link Unit and / or Mode Door
49
Blower Motor
51
Blower Motor and Associated Parts
51
Rear Heater Duct, Defroster Nozzle and Ventilation Duct
52
Rear Heater Duct, Defroster Nozzle, Ventilation Duct and Associated Parts
52
Center and / or Drive Side Vent
53
Center Vent, Drive Side Vent and Associated Parts
53
Control Lever Assembly and / or Control Cable
54
Control Lever Assembly, Control Cable and Associated Parts
54
Control Panel Illumination Bulb
56
Control Panel Illumination Bulb and Associated Parts
56
Resistor and Associated Parts
57
Air Conditioning System
58
Air Conditioning Refrigerant Cycle Construction
58
Receiver / Drier
60
Pressure Switch
60
Expansion Valve
61
Evaporator
61
Electronic Thermostat
62
Refrigerant Line
62
Air Conditioning Parts
63
Air Conditioning Cycle Diagnosis
67
Checking the Refrigerant System with Manifold Gauge
68
Magnetic Clutch Diagnosis
72
Magnetic Clutch Does Not Run
73
Fan Control Knob (Fan Switch) and Air Conditioning (A/C) Switch
75
Heater and A/C (B-36), Thermostat (X-5) and Compressor (X-7) Relay
75
General Repair Procedure
76
Precautions for Replacement or Repair of Air Conditioning Parts
76
Repair of Refrigerant Leaks
76
Leak Check
78
Inspection Flow of Refrigerant Leak
78
Leak at Refrigerant Line Connections
78
Leaks in the Hose
79
Recovery, Recycling, Evacuation and Charging of HFC-134A
79
Refrigerant Recovery
79
Refrigerant Recycling
80
Evacuation of the Refrigerant System
80
Charging the Refrigerant System
80
Checking the A/C System
82
Compressor Assembly
83
Compressor Assembly and Associated Parts
83
Condenser Assembly
85
Condenser Assembly and Associated Parts
85
Receiver / Drier and Associated Parts
86
Pressure Switch and Associated Parts
87
Evaporator Assembly and Associated Parts
88
Removal
88
Installation
89
Electronic Thermostat, Evaporator Core And/Or Expansion Valve
89
Disassembled View
89
Removal
89
Installation
90
Air Conditioning Switch, Illumination Bulb and Associated Parts
91
Removal
91
Installation
91
Refrigerant Line and Associated Parts
92
Removal
92
Installation
93
Main Data and Specifications
94
Torque Specifications
95
Compressor
96
Service Precaution
96
General Description
96
Metric Thread Size Information
98
Compressor Clutch Plate and Hub Assembly 1A-70 Removal
98
Installation
98
Compressor Clutch Rotor And/Or Bearing
99
Removal
99
Installation
99
Compressor Clutch Coil
100
Removal
100
Installation
101
Compressor Shaft Seal
102
Seal Leak Detection
102
Service Precaution
102
Removal
102
Cleaning
103
Installation
103
Compressor Pressure Relief Valve
104
Compressor Oil Check
104
Checking and Adjusting Oil Quantity for Used Compressor
104
Checking and Adjusting for Compressor Replacement
104
Removal
104
Installation
104
Contamination of Compressor Oil
105
Oil Return Operation
105
Replacement of Component Parts
105
Compressor Leak Testing (External and Internal)
105
Special Tools
107
Steering
109
Power Assisted System
109
Contents
109
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
110
ONLY the Exact Part Number for that Application
110
ISUZU will Call out those Fasteners that Require a
110
Replacement after Removal. ISUZU will also Call out
110
The Fasteners that Require Thread Lockers or Thread
110
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
110
Use Supplemental Coatings
110
Corrosion Inhibitors) on Threaded Fasteners or
110
Fastener Joint Interfaces. Generally, such Coatings
110
Adversely Affect the Fastener Torque and the Joint
110
Hydraulic Pump
111
Steering Linkage
112
Steering Column
113
Diagnosis
113
Power Steering System
116
Power Steering Pump
117
Steering Column Lock System
117
Column
117
Turn Signal Switch
118
Power Steering System Test
119
Test Procedure
119
Maintenance
120
Fluid Level
120
Bleeding Procedure
120
Flushing the Power Steering System
120
Steering Wheel Free Play Adjustment
121
Front End Alignment Inspection and Adjustment
121
Trim Height Adjustment
123
Caster Adjustment
123
Camber Adjustment
124
Toe-In Adjustment
125
Main Data and Specifications
126
Special Tools
127
Power Steering Gear and Associated Parts
128
Removal
128
Installation
129
Steering Gear Disassembled View
130
Disassembly
131
Ball-Nut Rotation
132
Inspection and Repair
132
Dust Seal and Seal Ring Setting
133
Gasket Setting
133
Reassembly
133
Main Data and Specifications
135
Power Steering Pump and Associated Parts
136
Removal
136
Installation
137
Power Steering Pump Disassembled View 2A-30 Disassembly
138
Inspection and Repair
139
Reassembly
140
Main Data and Specifications
141
Center Track Rod Assembly and Associated Parts
142
Removal
143
Inspection and Repair
143
Installation
143
Outer Track Rod Assembly and Associated Parts
144
Removal
145
Inspection and Repair
145
Relay Lever and Associated Parts
147
Removal
147
Installation
148
Steering Linkage and Associated Parts
149
Main Data and Specifications
149
Special Tools
150
Supplemental Restraint System Steering Wheel & Column
151
SRS Connectors
151
Service Precaution
151
Inflator Module and Associated Parts
153
Removal
153
Inspection and Repair
154
Installation
154
Steering Wheel and Associated Parts
155
Removal
155
Installation
157
Combination Switch
158
Combination Switch and Associated Parts
158
Removal
158
Installation
160
Lock Cylinder and Associated Parts
162
Removal
162
Installation
164
System Inspection
165
Steering Column and Associated Parts
166
Removal
166
Inspection
168
Sheared Injected Plastic Pin
169
Column Tube
169
Shaft Length
169
Column Universal Joint for Tilt Mechanism
169
Tilt Mechanism
170
Installation
170
System Inspection
171
Supplemental Restraint System Steering Wheel & Column and Associated Parts
172
Main Data and Specifications
172
Special Tools
173
Suspension
174
Front Suspension
174
General Description
175
General Diagnosis
176
Shock Absorber and Associated Parts
179
Removal
179
Inspection and Repair
179
Installation
179
Stabilizer Bar and Associated Parts
180
Removal
180
Inspection and Repair
180
Installation
180
Torsion Bar and Associated Parts
181
Removal
181
Inspection and Repair
182
Installation
182
Knuckle and Associated Parts
184
Removal
184
Inspection and Repair
185
Installation
185
Front Suspension
186
Upper Control Arm and Associated Parts
187
Removal
187
Inspection and Repair
188
Installation
189
Lower Control Arm and Associated Parts
191
Removal
191
Inspection and Repair
193
Installation
193
Upper Ball Joint and Associated Parts
195
Removal
195
Inspection and Repair
196
Installation
196
Lower Ball Joint and Associated Parts
197
Removal
197
Inspection and Repair
198
Installation
198
Main Data and Specifications
199
Special Tools
200
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
201
ONLY the Exact Part Number for that Application
201
ISUZU will Call out those Fasteners that Require a
201
Replacement after Removal. ISUZU will also Call out
201
The Fasteners that Require Thread Lockers or Thread
201
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
201
Use Supplemental Coatings
201
Corrosion Inhibitors) on Threaded Fasteners or
201
Fastener Joint Interfaces. Generally, such Coatings
201
Adversely Affect the Fastener Torque and the Joint
201
General Description
202
Coil Spring and Associated Parts
203
Removal
203
Inspection and Repair
204
Installation
204
Shock Absorber
205
Shock Absorber and Associated Parts
205
Removal
205
Inspection and Repair
205
Installation
205
Trailing Link and Associated Parts
206
Removal
206
Inspection and Repair
206
Installation
207
Center Link and Associated Parts
208
Removal
208
Inspection and Repair
208
Installation
209
Lateral Rod and Associated Parts
210
Removal
210
Inspection and Repair
210
Installation
211
Stabilizer Bar
212
Stabilizer Bar and Associated Parts
212
Removal
212
Inspection and Repair
212
Installation
213
Main Data and Specifications
214
Special Tools
216
Wheel and Tire System
217
General Description
218
Irregular and Premature Wear
219
Tire Rotation
219
Tread Wear Indicators
219
Diagnosis
219
Inflation of Tires
220
Radial Tire Waddle
220
Diagnosis List
220
Radial Tire Lead/Pull
221
Radial Tire Lead/Pull Correction Chart
222
Wheel and Associated Parts
225
Removal
225
Installation
225
Tire Replacement
226
General Balance Procedure
226
Balancing Wheel and Tire
227
Main Data and Specifications
228
Driveline/Axle
229
Differential (Front)
229
Differential (Front)
230
Front Drive Axle 4A1-2
230
Pinion Shaft Oil Seal and Associated Parts 4A1-3
231
Removal
231
Inspection and Repair
232
Installation
232
Front Drive Axle Assembly and Associated Parts
233
Removal
233
Differential (Front)
233
Installation
235
Differential Assembly
237
Disassembled View
237
Disassembly
237
Reassembly
240
Differential Cage Assembly
249
Disassembled View
249
Disassembly
249
Inspection and Repair
250
Reassembly
251
Main Data and Specifications
253
Special Tools
255
Differential (Rear)
257
General Description
258
Gear Noise
259
Bearing Noise
259
Rear Wheel Bearing Noise
259
Backlash Clunk
259
Diagnosis
259
Axle Housing and Associated Parts
260
Removal
260
Oil Seal Replacement
261
Installation
261
Axle Shaft and Associated Parts
262
Removal
262
Inspection and Repair
263
Axle Shaft Run–Out
264
Oil Seal Replacement
264
Installation
264
Pinion Oil Seal and Associated Parts
265
Removal
265
Inspection and Repair
266
Installation
266
Differential Assembly and Associated Parts 4A2-11
267
Removal
267
Installation
268
Disassembled View
269
Disassembly
270
Reassembly
272
Differential Cage Assembly
279
Disassembled View
279
Disassembly
280
Inspection and Repair
280
Reassembly
280
Locking Differential Assembly
282
Disassembled View
282
Disassembly
282
Inspection and Repair
284
Reassembly
284
Main Data and Specifications
286
Special Tools
287
Driveline Control System (Shift on the Fly)
290
Shift on the Fly System
291
Outline of Shift on the Fly System
291
Normal Operation
292
Time Chart of Shifting under Normal Condition
292
Retrial
293
Time Chart of Shifting under Severe Condition (Retrial)
293
Time Chart of Shifting from 4WD to 2WD at “4L” Condition
294
Functions of Indicator Lamp
295
Before Judging that Troubles Occur (Unfaulty Mode)
296
Diagnosis
296
Parts Location
297
Connector List
300
Diagnosis of the Faults Based on the Status of 4WD Indicator Lamp, 4WD Switch and T/F Change Lever
301
Front Axle Diagnosis
306
Shift on the Fly Vacuum Piping and Electric Equipment
308
Vacuum Piping Diagram
308
VSV Assembly, Actuator Assembly
308
Vacuum Tank
308
Inspection and Repair
309
Vacuum Piping
309
Check Valve
309
VSV Assembly
310
Axle Position Switch
310
Transfer Position Switch
311
4WD Control Unit Associated Parts
312
Removal
313
Installation
313
Driveline Control System (TOD)
314
TOD Control
315
Transfer Position and Drive Mode
315
General Description
315
TOD Indicator Control
316
System Components
317
Parts Location
317
Front and Rear Speed Sensors
318
Multi Plate Disk Clutch Pack
318
Electromagnetic Coil
318
Mechanical Lock Sleeve
318
High-Low Planetary Gear Set
319
Transfer Connector
319
4H and 4L Switches
319
TOD Indicator Lamps (on the Instrument Panel)
319
Indication of Drive Mode
321
Indication During Transition of Transfer Lever
321
Functions of Indicator Lamp
321
General Information Diagnosis
325
Self-Diagnosis
325
How to Clear the Trouble Code
327
Precautions on Fault Diagnosis
327
Replacement of Control Unit
327
Test Run of Filed TOD Vehicle
327
Post-Repair Check
328
Basic Diagnostic Flow Chart
329
Parts Location
330
Circuit Diagram
331
Connector List
334
Checking Failed Pin
336
Connector Pin Assignment
336
Checking Failed TOD Control Unit Pin
339
Tech 2 Scan Tool
340
Getting Started
341
Operating Procedure
341
Diagnostic Trouble Codes
343
Fault Diagnosis from Trouble Codes
344
Trouble Diagnosis Depending on the Status of TOD Indicator
371
Fault Diagnosis from Symptom
398
Drive Shaft System
408
Front Hub and Disc
410
Disassembly
410
Inspection and Repair
411
Reassembly
412
Main Data and Specifications
415
Special Tools
416
Front Drive Shaft Joints Replacement
417
Front Hub Bearing Preload Check
417
Inspection of Shift on the Fly System Gear Oil
417
Front Axle Drive Shaft and Associated Parts
418
Disassembly
419
Inspection and Repair
420
Bushing Replacement
420
Reassembly
421
Shift on the Fly System and Associated Parts
423
Disassembly
423
Drive Shaft System
424
Visual Check
425
Inner Shaft Run–Out
425
Inner Shaft Bearing
425
Sleeve Function
426
Clutch Gear Function
426
Clutch Gear Journal Diameter
426
Actuator
427
Main Data and Specifications
430
Special Tools
431
Front Propeller Shaft
432
General Description
432
Front Propeller Shaft and Associated Parts 4C-26
433
Removal
433
Installation
434
Disassembly (Except TOD 4 4)
435
Universal Joint Disassembly
436
Outside Diameter of Spider Pin
437
Propeller Shaft Run–Out
437
Play in Splines in Normal Direction of Rotation
437
Inspection and Repair
437
Play in Universal Joint
438
Constant Velocity Joint
438
Play in Constant Velocity Joint
438
Boot of Constant Velocity Joint
438
Front Axle Flange Run-Out
439
Universal Joint Reassembly
440
Reassembly (Except TOD 4 4)
441
Main Data and Specifications
442
General Description
443
Rear Propeller Shaft and Associated Parts 4C-36
443
Removal
443
Installation
444
Disassembly
445
Universal Joint Disassembly
446
Propeller Shaft Run-Out
447
Inspection and Repair
447
Universal Joint Reassembly
448
Reassembly
449
Main Data and Specifications
450
Transfer Case (Standard Type)
451
Adversely Affect the Fastener Torque and the Joint
451
Clamping Force, and May Damage the Fastener. When
451
You Install Fasteners, Use the Correct Tightening
451
Sequence and Specifications. Following These
451
Instructions Can Help You Avoid Damage to Parts and
451
M/T Model
452
General Description
452
A/T Model
453
Transfer Rear Oil Seal
454
Removal
454
Installation
454
Transfer Case Assembly
455
Removal
455
Installation
455
Transfer Rear Case Assembly
457
Removal
457
Installation
458
Disassembly
461
Inspection and Repair
462
Reassembly
462
Detent, Shift Arm, and Interlock Pin (Transfer Case Assembly)
464
Disassembled View
464
Disassembly
464
Inspection and Repair
466
Reassembly
466
Transfer Case Assembly
468
Disassembled View
468
Disassembly
469
Inspection and Repair
471
Block Ring and Insert Clearance
473
Clutch Hub and Insert Clearance
473
2WD–4WD Synchronizer (3–Cone)
473
Detent Springs
473
Detent Spring Tension
474
Shift Arm
474
Reassembly
475
Main Data and Specifications
481
Special Tools
484
Transfer Case (TOD)
486
Transfer Case Assembly
487
Removal
487
Installation
488
Transfer Rear Oil Seal and Associated Parts
490
Removal
490
Installation
490
Tod Ecu
492
Removal
492
Installation
492
Unit Repair
493
Power GND
493
Resistance of Electromagnetic Coil
493
Inspection
493
Transfer Case
494
Disassembled View
494
Disassembly
494
Reassembly
495
Transfer Cover Assembly
497
Disassembled View
497
Disassembly
497
Reassembly
499
Transfer Case Assembly Clutch Pack and Clutch Cam
501
Disassembled View
501
Disassembly
501
Sprocket and Mechanical Lock
503
Disassembly
503
Output Shafts and Shift Control Shaft
505
Disassembled View
508
Transfer Case
508
Disassembly
509
Chain
511
Sprocket
511
Gear
511
Inspection and Repair
511
Multi Plate Disk Clutch
513
Coil Assembly
513
Oil Pump
513
Cam Pulley, Cam Ball, and Cam & Coil Housing
514
The Parts 4H and 4L Switch
514
Transfer Case
515
Disassembled View
518
Reassembly
518
Output Shafts and Shift Control Shaft
518
Disassembled View
521
Reassembly
521
Sprocket and Mechanical Lock
521
Clutch Pack and Clutch Cam
523
Disassembled View
523
Reassembly
523
Main Data and Specifications
525
Special Tools
527
Brakes
528
Brake Control System
528
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
529
ONLY the Exact Part Number for that Application
529
ISUZU will Call out those Fasteners that Require a
529
Replacement after Removal. ISUZU will also Call out
529
The Fasteners that Require Thread Lockers or Thread
529
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
529
Corrosion Inhibitors) on Threaded Fasteners or
529
Adversely Affect the Fastener Torque and the Joint
529
Clamping Force, and May Damage the Fastener. When
529
You Install Fasteners, Use the Correct Tightening
529
General Description
530
System Components
530
Electronic Hydraulic Control Unit (EHCU) . 5A-3
530
ABS Warning Light
531
Normal and Anti-Lock Braking
531
Wheel Speed Sensor
531
G-Sensor
531
Brake Pedal Travel
531
Acronyms and Abbreviations
531
ABS Service Precautions
532
Computer System Service Precautions
532
Note on Intermittents
532
Test Driving ABS Complaint Vehicles
532
General Diagnosis
532
General Information
532
ABS" Warning Light
533
Normal Operation
533
Basic Diagnostic Flow Chart
533
Basic Inspection Procedure
534
Basic Inspection of System Brake
534
Inspection of Front Axle Switch
534
Ground Inspection
534
Tech 2 Scan Tool
535
Getting Started
536
Operating Procedure
536
Data List
538
EHCU Connector Pin-Out Checks
539
Circuit Diagram
540
Connector List
543
Part Location
545
Symptom Diagnosis
546
Chart A-1 ABS Works Frequently but Vehicle Does Not Decelerate
546
Chart TA-1 ABS Works Frequently but Vehicle Does Not Decelerate (Use TECH 2)
547
Chart A-2 Uneven Braking Occurs While ABS Works
547
Chart A-3, Ta-3 the Wheels Are Locked
548
Chart A-4 Brake Pedal Feed Is Abnormal
548
Braking Sound (from EHCU) Is Heard While Not Braking
549
Chart A-5,TA-5 Braking Sound
549
Diagnostic Trouble Codes
550
Diagnosis by "ABS" Warning Light Illumination Pattern
551
Diagnostic Trouble Codes (Dtcs)
551
The DLC Is Located Behind the Driver Side Kick Panel
552
Chart B-1 with the Key in the on Position (before Starting the Engine). Warning Light (W/L) Is Not Activated
554
Chart B-2 EHCU Abnormality (DTC 14)
554
Chart B-3 Power Voltage Drop (DTC 15)
555
Chart B-4 CLASS-2 Communication Line Abnormality (DTC 16)
555
Chart B-5 G-Sensor Circuit (DTC 21)
555
Chart B-6 Abnormal Transmission Input (DTC 23)
556
Chart B-7 Transfer Monitor (DTC 24)
557
Chart B-8 EHCU Pump Motor and Motor Relay Circuit (DTC 32)
557
Chart B-9 EHCU Pump Valve and Valve Relay Circuit (DTC 35)
558
Chart B-10 FL Isolation Solenoid Valve Abnormality (DTC 41)
558
Chart B-11 FL Dump Solenoid Valve Abnormality (DTC 42)
558
Chart B-12 FR Isolation Solenoid Valve Abnormality (DTC 43)
559
Chart B-13 FR Dump Solenoid Valve Abnormality (DTC 44)
559
Chart B-14 Rear Isolation Solenoid Valve Abnormality (DTC 45)
559
Chart B-15 Rear Dump Solenoid Valve Abnormality (DTC 46)
560
Chart B-16 FL Speed Sensor Disconnection (DTC 51)
560
Chart B-17 FR Speed Sensor Disconnection (DTC 52)
561
Chart B-18 RL Speed Sensor Disconnection (DTC 53)
561
Chart B-19 RR Speed Sensor Disconnection (DTC 54)
562
Chart B-20 FL Speed Sensor Short Circuit (DTC 61)
563
Chart B-21 FR Speed Sensor Short Circuit (DTC 62)
564
Chart B-22 RL Speed Sensor Short Circuit (DTC 63)
565
Chart B-23 RR Speed Sensor Short Circuit (DTC 64)
566
Sensor Signal Abnormality Criteria Using TECH 2
567
Chart B-24 Sensor Signal Input Abnormality (DTC 65)
567
Unit Inspection Procedure
568
Chart C-1-1 FL Sensor Output Inspection Procedure
568
Chart C-1-2 FR Sensor Output Inspection Procedure
569
Chart C-1-3 RL Sensor Output Inspection Procedure
569
Chart C-1-4 RR Sensor Output Inspection Procedure
570
Chart TC-1 Sensor Output Inspection Procedure (Use TECH 2)
570
Chart C-2 Transmission Input Inspection Procedure
571
Chart TC-2 Transmission Input Inspection Procedure (Use TECH 2)
572
Special Tools
573
Anti-Lock Brake System
574
Electronic Hydraulic Control Unit and Associated Parts
575
Removal
575
Installation
575
G-Sensor
576
Removal
576
Inspection and Repair
576
Installation
576
Front Wheel Speed Sensor and Associated Parts
577
Removal
577
Rear Wheel Speed Sensor and Associated Parts
579
Inspection and Repair
579
Installation
579
Removal
579
Power-Assisted Brake System
580
Service Precaution
581
General Description
581
Brake Booster
582
Disc Brake
582
Front Disc Brake
583
Rear Disc Brake
583
Road Testing the Brakes
584
Brake Fluid Leaks
584
Warning Light Operation
584
Diagnosis
584
General Diagnosis
585
Hydraulic Brakes
588
Filling Master Cylinder Reservoir
588
Deterioration of Brake Fluid
588
Bleeding Brake Hydraulic System
588
Leakage of Brake Fluid
588
Flushing Brake Hydraulic System
589
Brake Pipes and Hoses
589
Brake Hose Inspection
589
Front / Rear Caliper Brake Hose and Associated Parts
590
Removal
590
Installation
590
Rear Axle Brake Hose and Associated Parts
591
Removal
591
Installation
591
Brake Pipe
592
Removal
592
Installation
592
P & B (Proportioning and Bypass) Valve
593
P & B (Proportioning and Bypass) Valve Sectional View
593
Removal
593
Installation
593
Main Data and Specifications
594
Brake Pedal
595
Checking Pedal Height
595
Checking Pedal Travel
595
Brake Pedal and Associated Parts
596
Removal
596
Installation
596
Stoplight Switch
597
Removal
597
Installation
597
Main Data and Specifications
598
Fluid Reservoir Tank and Associated Parts 5C-20
599
Removal
599
Installation
599
Master Cylinder Assembly and Associated Parts
600
Removal
600
Inspection and Repair
600
Functional Inspection of Master Cylinder Piston
601
Functional Inspection of Master Cylinder
601
Installation
601
Main Data and Specifications
602
Special Tools
603
Vacuum Booster Assembly and Associated Parts
604
Removal
604
Inspection and Repair
604
Installation
605
Exterior Components and Associated Parts
607
Removal
607
Vacuum Booster Overhaul
608
Inspection and Repair
608
Installation
608
Main Data and Specifications
609
Special Tools
610
Front Disc Brake Pads Inspection
611
Front Disc Brake Pads and Associated Parts
611
Removal
612
Installation
612
Front Disc Brake Rotor
614
Replacing Brake Rotors
614
Refinishing Brake Rotors
614
Checking Lateral Runout
614
Inspection
614
Front Disc Brake Caliper Assembly and Associated Parts
616
Removal
616
Installation
617
Front Disc Brake Caliper Disassembled View
619
Disassembly
619
Inspection and Repair
620
Reassembly
620
Main Data and Specifications
622
Rear Disc Brake Pads
623
Brake Pads Inspection
623
Brake Pads and Associated Parts
623
Removal
624
Installation
624
Rear Disc Brake Rotor
626
Inspection
626
Refinishing Brake Rotors
626
Rear Drum (in Disc) Inside Diameter Check 5C-48
627
Rear Disc Brake Caliper Assembly and Associated Parts
628
Removal
628
Installation
629
Rear Disc Brake Caliper Disassembled View
631
Disassembly
631
Inspection and Repair
632
Reassembly
632
Main Data and Specifications
634
Parking Brake System
635
Operation
636
Parking Brake Lever and Front Cable
637
Parking Brake Lever, Front Cable and Associated Parts
637
Removal
637
Installation
638
Parking Brake Rear Cable and Associated Parts
639
Removal
639
Installation
640
Parking Brake Lining Inspection
641
Parking Brake Adjustment
641
Inspection and Repair
641
Main Data and Specifications
642
Engine Mechanical
643
Service Precaution
644
Engine Cleanliness and Care
645
General Information on Engine Service
645
Cylinder Block
645
Pistons and Connecting Rods
645
General Description
645
Engine Diagnosis
646
Hard Starting
646
Engine Compression Test Procedure
647
Rough Engine Idling or Engine Stalling
648
Rough Engine Running
649
Hesitation
650
Engine Lacks Power
652
Engine Noisy
653
Abnormal Combustion
655
Engine Oil Consumption Excessive
656
Fuel Consumption Excessive
657
Lubrication Problems
658
Engine Oil Pressure Check
658
Malfunction Indicator Lamp
659
Cylinder Head Cover LH
660
Removal
660
Installation
661
Cylinder Head Cover RH
663
Removal
663
Installation
664
Common Chamber
666
Removal
666
Installation
666
Exhaust Manifold LH
668
Removal
668
Installation
668
Exhaust Manifold RH
669
Removal
669
Installation
669
Crankshaft Pulley
670
Removal
670
Installation
670
Timing Belt
671
Removal
671
Installation
672
Camshaft
675
Removal
675
Installation
675
Cylinder Head
679
Removal
679
Installation
679
Valve Stem Oil Controller , Valve Spring and Valve Guide
681
Removal
681
Installation
681
Piston, Piston Ring and Connecting Rod
682
Removal
682
Installation
683
Crankshaft and Main Bearings
684
Removal
684
Installation
685
Rear Oil Seal
689
Removal
689
Installation
689
Engine Assembly
690
Removal
690
Installation
690
Cylinder Head and Associated Parts
694
Disassembly
694
Clean
695
Inspection and Repair
695
Reassembly
695
Valve Spring, Oil Controller, Valve, Valve Guide and Associated Parts
698
Disassembly
698
Inspection and Repair
699
Valve Guide Replacement
700
Valve Seat
700
Valve Seat Insert Correction
701
Contact Surface Angle on Valve Seat on Valve
701
Valve Seat Insert Replacement
702
Reassembly
702
Valve Clearance Adjustments
703
Valve Clearance Standard Value (Cold)
703
Selection of Adjusting Shim
703
Replacement of Shim
704
Camshaft and Associated Parts
705
Disassembly
705
Inspection and Repair
706
Reassembly
708
Crankshaft and Associated Parts
711
Disassembly
711
Inspection and Repair
712
Inspection and Repair
713
Reassembly
715
Piston, Connecting Rod and Associate Parts
719
Disassembly
719
Inspection and Repair
720
Con–Rod Bearing Selection
724
Reassembly
724
Cylinder Block and Associated Parts
727
Disassembly
727
Flatness
728
Cylinder Bore
728
Inspection and Repair
728
Reassembly
729
Main Data and Specification
732
Ignition Coil, Spark Plug, Crankshaft Angle Sensor and under Cover
733
Cylinder Head Cover, Cylinder Head, Camshaft Bracket, Common Chamber, EGR Valve and EGR Pipe
734
Crankshaft Main Bearing, Flywheel, Crankcase, Oil Pan, Timing Belt Tensioner, Timing Pulley, Timing Belt Cover, Oil Pump, Oil Gallery, Oil Strainer an
735
Connecting Rod and Water Pump
736
Engine Mount
737
Special Tool
738
Engine Cooling
740
General Description
741
Thermostat
742
Anti Freeze Solution
742
Radiator
742
Engine Cooling Trouble
744
Diagnosis
744
Draining and Refilling Cooling System
745
Water Pump and Associated Parts
746
Removal
746
Inspection
746
Installation
746
Thermostat and Associated Parts
747
Removal
747
Inspection
747
Installation
747
Radiator and Associated Parts
748
Removal
748
Radiator Cap
749
Radiator Core
749
Flushing the Radiator
749
Cooling System Leakage Check
749
Inspection
749
Installation
750
Drive Belt and Cooling Fan
751
Drive Belt and Associated Parts
751
Inspection
751
Installation
751
Main Data and Specifications
752
Special Tool
753
Engine Fuel
754
General Description
755
Fuel Metering
756
Fuel Filter and Associated Parts
757
Removal
757
Inspection
757
Installation
757
In-Tank Fuel Filter
758
Fuel Pump Flow Test
758
Inspection
758
Fuel Pump and Associated Parts
759
Removal
759
Installation
759
Fuel Pump Relay
760
Fuel Tank and Associated Parts
760
General Description
760
Removal
760
Fuel Tube / Quick - Connect Fittings
761
Precautions
761
Cautions During Work
761
Installation
761
Removal
761
Reuse of Quick-Connector
763
Assembling Advice
763
Fuel Gauge Unit and Associated Parts
764
Removal
764
Installation
764
Fuel Filler Cap
765
General Description
765
Inspection
765
Main Data and Specifications
765
Engine Electrical
766
Battery
766
Battery Charging
767
Jump Starting
767
Battery Removal
768
Jump Starting Procedure
768
Battery Installation
768
Ignition System
770
General Description
771
Diagnosis
771
Ignition Coil
772
Removal
772
Inspection and Repair
772
Installation
772
Spark Plug
773
Removal
773
Inspection and Repair
773
Installation
773
Crankshaft Angle Sensor
774
Removal
774
Installation
774
Main Data and Specifications
775
Starting and Charging System
776
Starting System
777
Cranking Circuit
777
Starter
777
General Description
777
Diagnosis
779
Starter
780
Removal
780
Installation
780
Disassembled View
781
Disassembly
782
Armature
784
Inspection and Repair
784
Brush
786
Magnetic Switch
786
Brush Holder
786
Continuity of Series Coil
786
Continuity of Contacts
787
Yoke Assembly
787
Pinion
787
Ball Bearing
787
Pinion Jump–Out Dimension
788
Reassembling Yoke Assembly
788
Characteristic Test
789
Main Data and Specifications
790
Charging System
793
General On-Vehicle Inspection
793
General Description
793
Generator
793
Generator
794
Removal
794
Inspection
794
Installation
794
Disassembled View
795
Disassembly
796
Inspection and Repair
798
Stator Coil
799
Rectifier Assembly
799
IC Regulator Assembly
799
Bench Test
800
Reassembly
800
Main Data and Specifications
801
Trooper 3.5L Engine Driveability and Emissions
802
Tightening Specifications
807
Diagrams and Schematics
808
PCM Wiring Diagram (1
808
PCM Wiring Diagram (2
809
PCM Wiring Diagram (3
810
PCM Wiring Diagram (5 of 8, Automatic Transmission Only)
812
PCM Wiring Diagram (6 of 8, Manual Transmission Only)
813
PCM Wiring Diagram (8 of 8)
815
PCM Pinout Table, 32-Way Red Connector – Row “A”
816
PCM Pinout Table, 32-Way Red Connector – Row “B”
818
PCM Pinout Table, 32-Way White Connector – Row “C”
819
PCM Pinout Table, 32-Way White Connector – Row “D”
820
PCM Pinout Table, 32-Way Blue Connector – Row “E”
822
PCM Pinout Table, 32-Way Blue Connector – Row “F”
823
Component Locators
824
Engine Component Locator
824
Engine Component Locator Table
825
Undercarriage Component Locator Table (Automatic Transmission)
826
Undercarriage Component Locator Table (Manual Transmission)
827
Fuse and Relay Panel (Underhood Electrical Center)
827
Sensors and Miscellaneous Component Locators
828
Strategy-Based Diagnostics
831
No Trouble Found
831
Verifying Vehicle Repair
831
Intermittents
831
Diagnosis
831
DTC Stored
831
No DTC
831
No Matching Symptom
831
General Service Information
832
OBD II Serviceablity Issues
832
Emissions Control Information Label
832
On-Board Diagnostic (OBD II)
833
Comprehensive Component Monitor Diagnostic Operation
833
Class II Serial Data Communications
833
Maintenance Schedule
833
Visual / Physical Engine Compartment Inspection
833
Basic Knowledge of Tools Required
833
System Status and Drive Cycle for Satisfying Federal Inspection/Maintenance (I/M 240) Regulations
834
Common OBD II Terms
834
The Diagnostic Executive
835
DTC Types
836
Special Cases of Type B Diagnostic Tests
836
Reading Diagnostic Trouble Codes Using the Tech 2 Scan Tool
837
Decimal/Binary/Hexadecimal Conversions
837
Verifying Vehicle Repair
837
Tech 2
838
Tech 2 Features
839
Getting Started
839
Operating Procedure (for Example)
840
DTC Modes
841
DTC Information Mode
841
Miscellaneous Test
842
Lamps Test
842
Relays Test
843
EVAP Test
844
Idle Air Control System Test
846
Fuel System Test
847
EGR Control Test
849
Variable Intake Manifold Solenoid Test
849
Injector Balance Test
850
Plottong Snapshot Graph
851
Plotting Graph Flow Chart (Plotting Graph after Obtaining Vehicle Information)
852
Flow Chart for Snapshot Replay (Plotting Graph)
853
Primary System-Based Diagnostic
854
Fuel Control Heated Oxygen Sensor
854
HO2S Heater
854
Catalyst Monitor Heated Oxygen Sensors and Diagnostic Operation
854
Evaporative Emission (EVAP) Purge System Vacuum Switch
855
Misfire Monitor Diagnostic Operation
855
Misfire Counters
855
Fuel Trim Cell Diagnostic Weights
856
Fuel Trim System Monitor Diagnostic Operation 6E-55
856
Circuit Description
857
Diagnostic Aids
857
Test Description
857
On-Board Diagnostic (OBD II) System Check 6E-56
857
A/C Clutch Control Circuit Diagnosis
860
A/C Clutch Diagnosis
861
Electronic Ignition System Diagnosis
866
Fuel Metering System Check
866
Idle Air Control (IAC) Valve
866
Fuel Injector Coil Test Procedure and Fuel Injector Balance Test Procedure
866
EVAP Canister Purge Solenoid and EVAP Vacuum Switch
866
Visual Check of the Evaporative Emission Canister
866
Fuel System Pressure Test
866
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure
867
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
868
Knock Sensor Diagnosis
871
Powertrain Control Module (PCM) Diagnosis
871
Multiple PCM Information Sensor DTCS Set
871
Multiple PCM Information Sensor DTCS Set 6E-70
872
Exhaust Gas Recirculation (EGR) Diagnosis 6E-73
874
Engine Tech 2 Data Definitions and Ranges 6E-73
874
Typical Scan Data Values
877
3.5L V-6 Engine (Automatic and Manual Transmission)
878
No Malfunction Indicator Lamp (MIL)
883
No Malfunction Indicator Lamp (MIL)
884
Malfunction Indicator Lamp (MIL) "ON" Steady
886
Malfunction Indicator Lamp (MIL) "ON" Steady
887
Engine Cranks but will Not Run
888
Engine Cranks but will Not Run
889
Fuel System Electrical Test
894
Fuel System Electrical Test
895
Fuel System Diagnosis
897
Fuel System Diagnosis
899
Idle Air Control (IAC) System Check
902
Idle Air Control (IAC) System Check
903
Knock Sensor (KS) System Check (Engine Knock, Poor Performance, or Poor Economy)
905
Exhaust Gas Recirculation (EGR) System Check
907
Exhaust Gas Recirculation (EGR) System Check
908
Manifold Absolute Pressure (MAP) Output Check
909
Manifold Absolute Pressure (MAP) Output Check
910
Evaporative (EVAP) Emissions Canister Purge Valve Check
911
Evaporative (EVAP) Emissions Canister Purge Valve Check
912
Upshift Lamp System Check (Manual Transmission Only)
914
Up-Shift Lamp System Check
915
PCM Diagnostic Trouble Codes
917
Diagnostic Trouble Code (DTC) P0101 MAF System Performance
921
Conditions for Setting the DTC
921
Action Taken When the DTC Sets
921
Conditions for Clearing the MIL/DTC
921
DTC P0101 - MAF System Performance
922
Diagnostic Trouble Code (DTC) P0102 MAF Sensor Circuit Low Frequency
924
DTC P0102 - MAF Sensor Circuit Low Frequency
925
Diagnostic Trouble Code (DTC) P0103 MAF Sensor Circuit High Frequency
927
DTC P0103 - MAF Sensor Circuit High Frequency
929
Diagnostic Trouble Code (DTC) P0106 MAP System Performance
930
DTC P0106 - MAP System Performance
931
Diagnostic Trouble Code (DTC) P0107 MAP Sensor Circuit Low Voltage
933
DTC P0107 - MAP Sensor Circuit Low Voltage
934
Diagnostic Trouble Code (DTC) P0108 MAP Sensor Circuit High Voltage
936
DTC P0108 - MAP Sensor Circuit High Voltage
937
Diagnostic Trouble Code (DTC) P0112 IAT Sensor Circuit Low Voltage
939
Intake Air Temperature Sensor
940
DTC P0112–IAT Sensor Circuit Low Voltage
941
Diagnostic Trouble Code (DTC) P0113 IAT Sensor Circuit High Voltage
942
DTC P0113 -IAT Sensor Circuit High Voltage
943
Diagnostic Trouble Code (DTC) P0117 ECT Sensor Circuit Low Voltage
945
Engine Coolant Temperature Sensor
946
DTC P0117 - ECT Sensor Low Voltage
947
Diagnostic Trouble Code (DTC) P0118 ECT Sensor Circuit High Voltage
948
DTC P0118 - ECT Sensor Circuit High Voltage
949
Diagnostic Trouble Code (DTC) P0121 TP System Performance
951
DTC P0121 -TP System Performance
952
Diagnostic Trouble Code (DTC) P0122 TP Sensor Circuit Low Voltage
954
DTC P0122 -TP Sensor Circuit Low Voltage
955
Diagnostic Trouble Code (DTC) P0123 TP Sensor Circuit High Voltage
957
DTC P0123 - TP Sensor Circuit High Voltage
958
Diagnostic Trouble Code (DTC) P0125 ECT Excessive Time to Closed Loop Fuel Control
960
DTC P0125 -ECT Excessive Time to Closed Loop Fuel Control
961
Diagnostic Trouble Code (DTC) P0131 HO2S Circuit Low Voltage Bank 1 Sensor 1
963
DTC P0131 -HO2S Circuit Low Voltage Bank 1 Sensor 1
965
Diagnostic Trouble Code (DTC) P0132 HO2S Circuit High Voltage Bank 1 Sensor 1
966
DTC P0132 - HO2S Circuit High Voltage Bank 1 Sensor 1
968
Diagnostic Trouble Code (DTC) P0133 HO2S Slow Response Bank 1 Sensor 1
969
DTC P0133 – HO2S Slow Response Bank 1 Sensor 1
971
DTC P0133 - HO2S Slow Response Bank 1 Sensor 1
972
Diagnostic Trouble Code (DTC) P0134 HO2S Circuit Insufficient Activity Bank 1 Sensor 1
973
DTC P0134 -HO2S Circuit Insufficient Activity Bank 1 Sensor 1
975
Diagnostic Trouble Code (DTC) P0135 HO2S Heater Circuit Bank 1 Sensor 1
976
DTC P0135 - HO2S Heater Circuit Bank 1 Sensor 1
978
Diagnostic Trouble Code (DTC) P0137 HO2S Circuit Low Voltage Bank 1 Sensor 2
979
DTC P0137 -HO2S Circuit Low Voltage Bank 1 Sensor 2
981
Diagnostic Trouble Code (DTC) P0138 HO2S Circuit High Voltage Bank 1 Sensor 2
982
DTC P0138 - HO2S Circuit High Voltage Bank 1 Sensor 2
984
Diagnostic Trouble Code(DTC) P0140 HO2S Circuit Insufficient Activity Bank 1 Sensor 2
985
DTC P0140 - HO2S Circuit Insufficient Activity BANK 1 SENSOR 2
987
Diagnostic Trouble Code (DTC) P0141 HO2S Heater Circuit Bank 1 Sensor 2
988
DTC P0141 - HO2S Heater Circuit Bank 1 Sensor 2
990
Diagnostic Trouble Code (DTC) P0143 HO2S Circuit Low Voltage Bank 1 Sensor 3
991
DTC P0143 -HO2S Circuit Low Voltage Bank 1 Sensor 3
993
Diagnostic Trouble Code (DTC) P0144 HO2S Circuit High Voltage Bank 1 Sensor 3
994
DTC P0144 - HO2S Circuit High Voltage Bank 1 Sensor 3
996
Diagnostic Trouble Code (DTC) P0146 HO2S Circuit Insufficient Activity Bank 1 Sensor 3
997
DTC P0146 -HO2S Circuit Insufficient Activity Bank 1 Sensor 3
999
Diagnostic Trouble Code (DTC) P0147 HO2S Heater Circuit Bank 1 Sensor 3
1000
DTC P0147 -HO2S Heater Circuit BANK 1 SENSOR 3
1002
Diagnostic Trouble Code (DTC) P0151 HO2S Circuit Low Voltage Bank 2 Sensor 1
1004
DTC P0151 - HO2S Circuit Low Voltage Bank 2 Sensor 1
1006
Diagnostic Trouble Code (DTC) P0152 HO2S Circuit HIGH Voltage Bank 2 Sensor 1
1007
DTC P0152 - HO2S Circuit High Voltage Bank 2 Sensor 1
1009
Diagnostic Trouble Code (DTC) P0153 HO2S Slow Response Bank 2 Sensor 1
1010
DTC P0153 - HO2S Slow Response Bank 2 Sensor 1
1013
Diagnostic Trouble Code (DTC) P0154 HO2S Circuit Insufficient Activity Bank 2 Sensor 1
1014
DTC P0154 -HO2S Circuit Insufficient Activity Bank 2 Sensor 1
1016
Diagnostic Trouble Code (DTC) P0155 HO2S Heater Circuit Bank 2 Sensor 1
1017
DTC P0155 - HO2S Heater Circuit Bank 2 Sensor 1
1019
Diagnostic Trouble Code (DTC) P0157 HO2S Circuit Low Voltage Bank 2 Sensor 2
1020
DTC P0157 - HO2S Circuit Low Voltage Bank 2 Sensor 2
1022
Diagnostic Trouble Code (DTC) P0158 HO2S Circuit High Voltage Bank 2 Sensor 2
1023
DTC P0158 - HO2S Circuit High Voltage Bank 2 Sensor 2
1025
Diagnostic Trouble Code (DTC) P0160 HO2S Circuit Insufficient Activity Bank 2 Sensor 2
1026
DTC P0160 - HO2S Circuit Insufficient Activity Bank 2 Sensor 2
1028
Diagnostic Trouble Code (DTC) P0161 HO2S Heater Circuit Bank 2 Sensor 2
1029
DTC P0161 - HO2S Heater Circuit Bank 2 Sensor 2
1031
Diagnostic Trouble Code (DTC) P0171 Fuel Trim System Lean Bank 1
1032
DTC P0171 - Fuel Trim System Lean Bank 1
1034
Diagnostic Trouble Code (DTC) P0172 Fuel Trim System Rich Bank 1
1036
DTC P0172 - Fuel Trim System Rich Bank 1
1037
Diagnostic Trouble Code (DTC) P0174 Fuel Trim System Lean Bank 2
1040
DTC P0174 - Fuel Trim System Lean Bank 2
1042
Diagnostic Trouble Code (DTC) P0175 Fuel Trim System Rich Bank 2
1044
DTC P0175 - Fuel Trim System Rich Bank 2
1045
Diagnostic Trouble Code (DTC) P0201 Injector 1 Control Circuit
1048
DTC P0201 - Injector 1 Control Circuit
1049
Diagnostic Trouble Code (DTC) P0202 Injector 2 Control Circuit
1051
DTC P0202 - Injector 2 Control Circuit
1052
Diagnostic Trouble Code (DTC) P0203 Injector 3 Control Circuit
1054
DTC P0203 - Injector 3 Control Circuit
1055
Diagnostic Trouble Code (DTC) P0204 Injector 4 Control Circuit
1057
DTC P0204 - Injector 4 Control Circuit
1058
Diagnostic Trouble Code (DTC) P0205 Injector 5 Control Circuit
1060
DTC P0205 - Injector 5 Control Circuit
1061
Diagnostic Trouble Code (DTC) P0206 Injector 6 Control Circuit
1063
DTC P0206 - Injector 6 Control Circuit
1064
Diagnostic Trouble Code (DTC) P0300 Engine Misfire Detected
1066
DTC P0300 - Engine Misfire Detected
1067
Diagnostic Trouble Code (DTC) P0301 Cylinder Misfire Detected
1070
DTC P0301 - Cylinder Misfire Detected
1070
Diagnostic Trouble Code (DTC) P0302 Cylinder Misfire Detected
1072
DTC P0302 - Cylinder Misfire Detected
1072
Diagnostic Trouble Code (DTC) P0303 Cylinder Misfire Detected
1074
DTC P0303 - Cylinder Misfire Detected
1074
Diagnostic Trouble Code (DTC) P0304 Cylinder Misfire Detected
1076
DTC P0304 - Cylinder Misfire Detected
1076
Diagnostic Trouble Code (DTC) P0305 Cylinder Misfire Detected
1078
DTC P0305 - Cylinder Misfire Detected
1078
Diagnostic Trouble Code (DTC) P0306 Cylinder Misfire Detected
1080
DTC P0306 - Cylinder Misfire Detected
1080
Diagnostic Trouble Code (DTC) P0325 KS Module Circuit
1082
DTC P0325 - KS Module Circuit
1083
Diagnostic Trouble Code (DTC) P0327 KS Sensor Circuit
1084
DTC P0327 - KS Sensor Circuit
1085
Diagnostic Trouble Code (DTC) P0336 58X Reference Signal Circuit
1087
DTC P0336 - 58X Reference Signal Circuit 6E-287
1088
Diagnostic Trouble Code (DTC) P0337 CKP Sensor Circuit Low Frequency
1090
DTC P0337 - CKP Sensor Circuit Low Frequency
1091
Diagnostic Trouble Code (DTC) P0341 CMP Sensor Circuit Performance
1093
DTC P0341 - CMP Sensor Circuit Performance
1094
Diagnostic Trouble Code (DTC) P0342 CMP Sensor Circuit Low
1097
DTC P0342 - CMP Sensor Circuit Low
1098
Diagnostic Trouble Code (DTC) P0351 Ignition 1 Control Circuit
1101
DTC P0351 - Ignition 1 Control Circuit
1102
Diagnostic Trouble Code (DTC) P0352 Ignition 2 Control Circuit
1104
DTC P0352 - Ignition 2 Control Circuit
1105
Diagnostic Trouble Code (DTC) P0353 Ignition 3 Control Circuit
1107
DTC P0353 - Ignition 3 Control Circuit
1108
Diagnostic Trouble Code (DTC) P0354 Ignition 4 Control Circuit
1110
DTC P0354 - Ignition 4 Control Circuit
1111
Diagnostic Trouble Code (DTC) P0355 Ignition 5 Control Circuit
1113
DTC P0355 - Ignition 5 Control Circuit
1114
Diagnostic Trouble Code (DTC) P0356 Ignition 6 Control Circuit
1116
DTC P0356 - Ignition 6 Control Circuit
1117
Diagnostic Trouble Code (DTC) P0401 EGR Flow Insufficient
1119
DTC P0401 – EGR Flow Insufficient
1121
Diagnostic Trouble Code (DTC) P0402 EGR Pintle Crank Error
1122
DTC P0402 - EGR Pintle Crank Open Error 6E-322
1123
Diagnostic Trouble Code (DTC) P0404 EGR Open Stuck
1124
DTC P0404 - EGR Open Stuck
1125
DTC P0405 - EGR Low Volt
1127
Diagnostic Trouble Code (DTC) P0406 EGR High Voltage
1129
DTC P0406 - EGR High Voltage
1130
Diagnostic Trouble Code (DTC) P0420 TWC System Low Efficiency Bank 1 with Automatic Transmission
1132
DTC P0420 - TWC System Low Efficiency Bank 1 with Automatic Transmission
1133
Diagnostic Trouble Code (DTC) P0420 TWC System Low Efficiency Bank 1 with Manual Transmission
1135
DTC P0420 – TWC System Low Efficiency Bank 1 with Manual Transmission
1137
Diagnostic Trouble Code (DTC) P0430 TWC System Low Efficiency Bank 2 with Automatic Transmission
1138
DTC P0430 – TWC System Low Efficiency Bank 2 with Automatic Transmission
1139
Diagnostic Trouble Code (DTC) P0440 EVAP System
1140
DTC P0440 – EVAP System
1141
Diagnostic Trouble Code (DTC) P0442 EVAP System Small Leak Detected
1144
DTC P0442 - EVAP System Leak Detected 6E-345
1146
Diagnostic Trouble Code (DTC) P0446 EVAP Canister Vent Blocked
1148
DTC P0446- EVAP Canister Vent Blocked . 6E-348
1149
Diagnostic Trouble Code (DTC) P0452 Fuel Tank Pressure Sensor Low Voltage
1151
DTC P0452 – Tank Pressure Sensor Low Voltage
1152
Diagnostic Trouble Code (DTC) P0453 Fuel Tank Pressure Sensor High Voltage
1154
DTC P0453 – Fuel Tank Pressure Sensor High Voltage
1155
Diagnostic Trouble Code (DTC) P0462 Fuel Level Sensor Circuit–Low Voltage
1157
DTC P0462– Fuel Level Sensor Circuit –Low Voltage
1158
Diagnostic Trouble Code (DTC) P0463 Fuel Level Sensor Circuit–High Voktage
1160
DTC P0463– Fuel Level Sensor Circuit –High Voltage
1161
Diagnostic Trouble Code (DTC) P0502 VSS Circuit Low Input
1162
DTC P0502 – VSS Circuit Low Input
1163
Diagnostic Trouble Code (DTC) P0506 Idle Air Control System Low RPM
1165
DTC P0506 – Idle Air Control System Low RPM
1166
Diagnostic Trouble Code (DTC) P0507 Idle Air Control System High RPM
1168
DTC P0507 – Idle Air Control System High RPM
1169
Diagnostic Trouble Code (DTC) P0562 System Voltage Low
1171
DTC P0562 – System Voltage Low
1172
Diagnostic Trouble Code (DTC) P0563 System Voltage High
1173
DTC P0563 – System Voltage High
1173
Diagnostic Trouble Code (DTC) P0601 PCM Memory
1174
DTC P0601 – PCM Memory
1174
Diagnostic Trouble Code (DTC) P1106 MAP Sensor Circuit Intermittent High Voltage
1175
DTC P1106 – MAP Sensor Circuit Intermittent High Voltage
1176
Diagnostic Trouble Code (DTC) P1107 MAP Circuit Intermittent Low Voltage
1177
DTC P1107 - MAP Sensor Circuit Intermittent Low Voltage
1178
Diagnostic Trouble Code (DTC) P1111 IAT Sensor Circuit Intermittent High Voltage
1179
DTC P1111 - IAT Sensor Circuit Intermittent High Voltage
1181
Diagnostic Trouble Code (DTC) P1112 IAT Sensor Circuit Intermittent Low Voltage
1182
DTC P1112 - IAT Sensor Circuit Intermittent Low Voltage
1183
Diagnostic Trouble Code (DTC) P1114 ECT Sensor Circuit Intermittent Low Voltage
1184
DTC P1114 - ECT Circuit Intermittent Low Voltage
1185
Diagnostic Trouble Code (DTC) P1115 ECT Sensor Circuit Intermittent High Voltage
1186
DTC P1115 – ECT Sensor Circuit Intermittent High Voltage
1188
Diagnostic Trouble Code (DTC) P1121 TP Sensor Circuit Intermittent High Voltage
1189
DTC P1121 – TP Sensor Circuit Intermittent High Voltage
1190
Diagnostic Trouble Code (DTC) P1122 TP Sensor Circuit Intermittent Low Voltage
1191
DTC P1122 – TP Circuit Intermittent Low Voltage
1192
Diagnostic Trouble Code (DTC) P1133 HO2S Insufficient Switching Bank 1 Sensor 1
1193
DTC P1133 – HO2S Insufficient Switching Bank 1 Sensor 1
1194
DTC P1133 - HO2S Insufficient Switching Bank 1 Sensor 1
1195
Diagnostic Trouble Code (DTC) P1134 HO2S Transition Time Ratio Bank 1 Sensor 1
1197
DTC P1134 – HO2S Transition Time Ratio Bank 1 Sensor 1
1198
DTC P1134 - HO2S Transition Time Ratio Bank 1 Sensor 1
1199
Diagnostic Trouble Code (DTC) P1153 HO2S Insufficient Switching Bank 2 Sensor 1
1201
DTC P1153 – HO2S Insufficient Switching Bank 2 Sensor 1
1202
DTC P1153 - HO2S Insufficient Switching Bank 2 Sensor 1
1203
Diagnostic Trouble Code (DTC) P1154 HO2S Circuit Transition Time Ratio Bank 2 Sensor 1
1205
DTC P1154 – HO2S Transition Time Ratio Bank 2 Sensor 1
1206
DTC P1154 - HO2S Transition Time Ratio Bank 2 Sensor 1
1207
Diagnostic Trouble Code (DTC) P1171 Fuel System Lean During Acceleration
1209
DTC P1171 – Fuel System Lean During Acceleration
1211
Diagnostic Trouble Code (DTC) P1380 ABS Rough Road ABS System Fault
1212
DTC P1380 – ABS Rough Road ABS System Fault
1212
Diagnostic Trouble Code (DTC) P1381 ABS Rough Road Class 2 Serial Link Error
1213
DTC P1381 - ABS Rough Road Class 2 Serial Link Error
1213
Diagnostic Trouble Code (DTC) P1404 EGR Stuck Closed
1214
DTC P1404 – EGR Stuck Closed
1215
Diagnostic Trouble Code (DTC) P1441 EVAP System Flow During Non-Purge
1217
DTC P1441 – EVAP System Flow During Non-Purge
1218
Diagnostic Trouble Code (DTC) P1508 IAC System Low RPM
1220
DTC P1508 – IAC System Low RPM
1221
Diagnostic Trouble Code (DTC) P1509 IAC System High RPM
1223
DTC P1509 – IAC System High RPM
1224
Diagnostic Trouble Code (DTC) P1618 Serial Peripheral Interface (SPI) PCM Interprocessor Communication Error
1226
Diagnostic Trouble Code (DTC) P1625 PCM Unexpected Reset
1227
DTC P1625 – PCM Unexpected Reset
1227
Diagnostic Trouble Code (DTC) P1640 Driver-1-Output Circuit Fault (ODM)
1228
DTC P1640 – Driver-1-Output Circuit Fault (ODM)
1229
Diagnostic Trouble Code (DTC) P1650 Quad Driver Module “A” Fault
1231
The Following PCM Pins Are Controlled by Quad Driver Modules (Qdms)
1231
Test Description
1231
DTC P1650 – Quad Driver Module (QDM) “A” Fault
1232
Symptom Diagnosis
1234
Hard Start Symptom
1235
Surges And/Or Chuggles Symptom
1237
Lack of Power, Sluggish or Spongy Symptom 6E-439
1240
Detonation/Spark Knock Symptom
1242
Rough, Unstable, or Incorrect Idle, Stalling Symptom
1244
Poor Fuel Economy Symptom
1247
Excessive Exhaust Emissions or Odors Symptom
1249
Dieseling, Run-On Symptom
1251
Backfire Symptom
1252
Cuts Out, Misses Symptom
1254
Hesitation, Sag, Stumble Symptom
1257
Bank 1 Restricted Exhaust System Check (Manual Transmission)
1259
Bank 1 Restricted Exhaust System Check (Automatic Transmission)
1260
Bank 2 Restricted Exhaust System Check (Automatic Transmission)
1261
Default Matrix Table
1262
On-Vehicle Servicecamshaft Position (CMP) Sensor
1265
Removal Procedure
1265
Inspection Procedure
1265
Installation Procedure
1265
Crankshaft Position (CKP) Sensor
1266
Engine Coolant Temperature (ECT) Sensor
1266
Heated Oxygen Sensor (HO2S)
1267
Intake Air Temperature (IAT) Sensor
1270
Knock Sensor (KS)
1271
Mass Air Flow (MAF) Sensor
1272
Manifold Absolute Pressure (MAP) Sensor
1272
Malfunction Indicator Lamp (MIL)
1273
Powertrain Control Module (PCM)
1273
Eeprom
1275
Throttle Position (TP) Sensor
1275
EEPROM Programming
1275
Functional Check
1275
Vehicle Speed Sensor (VSS)
1276
Function Check
1276
Air Cleaner/Air Filter
1277
Cleaning, Inspection, and Measurement Procedure
1279
Idle Air Control (IAC) Valve
1279
Accelerator Cable Assembly
1280
Common Chamber
1280
Accelerator Pedal Replacement
1283
Pedal Stroke Adjustment Procedure
1285
Fuel Filter Cap
1285
Fuel Gauge Unit
1288
Fuel Injectors
1289
Fuel Pressure Regulator
1290
Fuel Metering System
1292
Fuel Pressure Relief Procedure
1292
Fuel Pump Assembly
1293
Fuel Pump Relay
1293
Fuel Rail Assembly
1294
Fuel Tank
1295
Throttle Body (TB)
1297
Electronic Ignition System
1299
Spark Plug Gap Check
1299
Catalytic Converter
1300
Air Conditioning Relay
1300
EVAP Canister Hoses
1301
Service Information
1301
EVAP Canister Vent Solenoid
1302
Fuel Tank Pressure Sensor
1303
EVAP Canister Purge Solenoid
1303
Fuel Tank Vent Valve
1304
Linear Exhaust Gas Recirculation (EGR) Valve
1304
Positive Crankcase Ventilation (PCV) Valve
1305
Wiring and Connectors
1306
PCM Connectors and Terminals
1306
Wire Harness Repair: Twisted Shielded Cable
1306
Twisted Leads
1307
Weather-Pack Connector
1308
Com-Pack III
1309
Metri-Pack
1310
Tools Required
1310
General Description (PCM and Sensors)
1311
A/C Request Signal
1311
Camshaft Position (CMP) Sensor and Signal
1311
58X Reference PCM Input
1311
Crankshaft Position (CKP) Sensor
1311
Engine Coolant Temperature (ECT) Sensor 6E-510
1311
Electrically Erasable Programmable Read Only Memory (EEPROM)
1312
Fuel Control Heated Oxygen Sensors
1312
Catalyst Monitor Heated Oxygen Sensors 6E-511
1312
Intake Air Temperature (IAT) Sensor
1313
Knock Sensor
1313
Linear Exhaust Gas Recirculation (EGR) Control
1314
Mass Air Flow (MAF) Sensor
1314
Manifold Absolute Pressure (MAP) Sensor 6E-513
1314
PCM Function
1315
PCM Components
1315
PCM Voltage Description
1315
Powertrain Control Module (PCM)
1315
PCM Input/Outputs
1316
PCM Service Precautions
1316
Reprogramming the PCM
1316
Transmission Fluid Temperature (TFT) Sensor
1316
Throttle Position (TP) Sensor
1316
Transmission Range Switch
1317
Use of Circuit Testing Tools
1317
Aftermarket Electrical and Vacuum Equipment
1317
Electrostatic Discharge Damage
1317
Vehicle Speed Sensor (VSS)
1317
Upshift Lamp
1318
General Description (Fuel Metering)
1318
General Description (Air Induction)
1318
Air Induction System
1318
Acceleration Mode
1318
Accelerator Controls
1318
Battery Voltage Correction Mode
1318
CMP Signal
1318
Clear Flood Mode
1318
Deceleration Mode
1318
Fuel Metering System Components
1319
Fuel Metering System Purpose
1319
Fuel Pump Electrical Circuit
1319
Fuel Rail
1319
Fuel Pressure Regulator
1319
Run Mode
1320
Starting Mode
1320
Idle Air Control (IAC) Valve
1320
Throttle Body Unit
1321
General Description (Electronic Ignition System)
1321
Camshaft Position (CMP) Sensor
1321
Electronic Ignition
1321
Ignition Coils
1322
Ignition Control
1322
Ignition Control PCM Output
1323
Knock Sensor (KS) PCM Input
1323
Spark Plug
1323
Powertrain Control Module (PCM)
1323
General Description (Evaporative (EVAP) Emission System)
1325
A/C Clutch Circuit Operation
1325
A/C Clutch Circuit Purpose
1325
A/C Clutch Diagnosis
1325
A/C Request Signal
1325
EVAP Emission Control System Purpose . 6E-524
1325
Enhanced Evaporative Emission Control System
1326
EVAP Emission Control System Operation 6E-525
1326
General Description (Exhaust Gas Recirculation (EGR) System)
1329
EGR Purpose
1329
Linear EGR Valve Operation and Results of Incorrect Operation
1330
General Description (Positive Crankcase Ventilation (PCV) System)
1330
EGR Pintle Position Sensor
1330
Crankcase Ventilation System Purpose
1330
Linear EGR Control
1330
Special Tools
1332
Engine Exhaust
1334
General Description
1335
Front Exhaust Pipe (Manual Transmission Only)
1336
Front Exhaust Pipe and Associated Parts
1336
Removal
1336
Installation
1336
Three Way Catalytic Converter LH (Automatic Transmission)
1337
Removal
1337
Installation
1337
Three Way Catalytic Converter RH
1338
Removal
1338
Installation
1338
Exhaust Silencer and Associated Parts
1339
Removal
1339
Installation
1339
Rear Exhaust Pipe and Associated Parts
1340
Removal
1340
Installation
1340
Main Data and Specifications
1341
Engine Lubrication
1342
General Description
1343
Oil Pump and Associated Parts
1344
Disassembly
1344
Inspection and Repair
1345
Reassembly
1346
Oil Pan and Crankcase
1348
Removal
1348
Installation
1348
Oil Pump
1351
Removal
1351
Installation
1351
Oil Pump Oil Seal
1353
Removal
1353
Installation
1353
Oil Filter
1354
Removal
1354
Installation
1354
Main Data and Specification
1355
Engine Speed Control System
1356
Accelerator Pedal Control Cable
1357
Accelerator Pedal and Associated Parts
1358
Accelerator Pedal Control Cable
1358
Removal
1358
Installation
1358
Adjustment
1358
Induction
1359
Air Cleaner Element
1360
Transmission
1361
Automatic Transmission (4L30-E)
1361
Service Precaution
1363
Construction
1363
Range Reference Chart
1364
Normal Operation of 1999 4L30-E Transmission
1365
Torque Converter Clutch (TCC) Application Conditions
1365
ATF Warning Lamp
1365
Driver Information
1365
Diagnosis
1365
General Diagnosis Procedure
1368
Preliminary Inspection Chart
1369
Checking Transmission Fluid Level and Condition
1370
Fluid Condition
1371
Test Driving
1371
Mechanical / Hydraulic Diagnosis Check Trans Indicator Chart
1372
Mechanical / Hydraulic Diagnosis Symptoms Index
1373
No Forward Gears in any Range/No Reverse
1374
No Engine Brake in any Range
1374
Poor Shifting in All Gears (All Harsh or All Soft)
1375
Delays in Drive and Reverse
1375
Delays in Reverse Only
1375
Diagnostic Trouble Code (DTC) P0730
1376
Harsh 1–2 Shift
1377
Harsh 3–4 Shift
1377
3–2 Downshift Complaint
1377
Harsh Shift When Shifting into “D” or Accelerating from Stop
1377
Coastdown Harsh Shift or Clunk at 3–2 Downshift
1378
Intermittent 4TH to 2ND Gear Downshift at Steady Speed
1378
Engine Flare at Shifting During Turning Only (Usually with Warm Engine)
1378
Engine Flare During 1–2 or 2–3 Shift
1378
Shudder Only During Torque Converter Clutch (TCC) Applying
1379
Possible Causes of Transmission Noise
1379
Possible Causes of Low Line Pressure
1380
Possible Causes of High Line Pressure
1381
Possible Causes of Transmission Fluid Leaks
1382
Possible Causes of Fluid Leaks Due to Sealing Malfunction
1382
Stall Test
1383
Line Pressure Test
1383
Shift Speed Chart
1384
Upshift
1384
Downshift
1384
Power Mode
1385
Winter Mode
1385
Lockup Speed Chart
1386
Changing Transmission Fluid
1387
Selector Lever
1387
Inspection
1387
Removal
1387
Installation
1388
Mode Switch
1389
Removal
1389
Installation
1389
Transmission (with Transfer Case)
1391
Transmission and Associated Parts
1391
Removal
1391
Installation
1393
Solenoid (Main Case Valve Body)
1397
Removal
1397
Installation
1397
Solenoid (Adapter Case Valve Body)
1398
Removal
1398
Installation
1398
Valve Body Assembly (Main Case)
1399
Removal
1399
Installation
1399
Valve Body Assembly (Adapter Case)
1401
Removal
1401
Installation
1401
Powertrain Control Module (PCM)
1401
Speed Sensor (Extension Housing)
1402
Transmission Oil Temperature Sensor (Adapter Case)
1402
Removal
1402
Installation
1402
Front Oil Seal (Converter Housing)
1403
Rear Oil Seal (Extension Housing)
1403
Installation
1403
Removal
1403
Transmission (4L30-E)
1404
Installation
1404
Disassembly
1404
Reassembly
1408
Converter Housing and Oil Pump Assembly
1419
Disassembled View
1419
Disassembly
1419
Inspection and Repair
1419
Reassembly
1419
Oil Pump
1420
Disassembled View
1420
Disassembly
1420
Inspection and Repair
1420
Reassembly
1420
Main Case Valve Body
1421
Disassembled View
1421
Disassembly
1421
Inspection and Repair
1422
Reassembly
1422
Adapter Case Valve Body
1423
Disassembled View
1423
Disassembly
1423
Inspection and Repair
1423
Reassembly
1423
Third Clutch and Sprag Unit
1425
Disassembled View
1425
Disassembly
1425
Inspection and Repair
1426
Reassembly
1426
Third Clutch
1427
Disassemble
1427
Inspection and Repair
1427
Reassembly
1427
Sprag Unit
1429
Disassembled View
1429
Disassembly
1429
Inspection and Repair
1429
Reassembly
1429
Second Clutch
1430
Disassembled View
1430
Disassembly
1430
Inspection and Repair
1431
Reassembly
1431
3–4 Accumulator Piston
1432
Disassembled View
1432
Disassembly
1432
Inspection and Repair
1432
Reassembly
1433
Reverse Clutch Piston and Center Support
1434
Disassembled View
1434
Disassembly
1434
Inspection and Repair
1435
Reassembly
1435
Overrun Clutch and Turbine Shaft
1436
Disassembled View
1436
Disassembly
1436
Inspection and Repair
1437
Reassembly
1437
Main Data and Specification
1439
General Specifications
1439
Torque Specifications
1440
Special Tools
1443
4L30–E Parts List
1446
Case and Associated Parts
1446
Pump Assembly
1448
Valve Body Assemblies
1449
Overdrive Internal Components
1451
Internal Components
1452
Center Support Assembly
1453
Transmission Control System (4L30-E)
1454
Service Precaution
1455
General Description
1455
Electronic Control Diagram
1456
Powertrain Control Module (PCM)
1457
Control System Diagram
1458
Shift Control
1459
Band Apply Control
1459
Torque Converter Clutch Control
1459
Line Pressure Control
1459
On-Board Diagnostic System
1459
Fail Safe Mechanism
1459
Torque Management Control
1459
ATF Warning Control
1459
ABS Control
1459
Shift Mode Control
1460
Gear Shift Control
1461
Winter Drive Mode
1462
Backup Mode
1462
Functions of Input / Output Components
1463
Electronic Diagnosis
1464
How to Diagnose the Problem
1464
Check Trans Indicator
1464
Diagnostic Check
1464
“Check Trans” Check
1465
Tech2 OBD II Connection
1466
F0: Transmission Data
1470
F1: PC Solenoid Data
1471
OBD II Diagnostic Management System
1472
Powertrain Control Module (PCM) Location
1472
Clear DTC
1474
Types of Diagnostic Trouble Codes (Dtcs)
1474
Malfunction Indicator Lamp (MIL)
1474
DTC Check
1475
PCM Precaution
1475
Information on PCM
1475
Intermittent Conditions
1475
Isuzu Trooper
1476
Transmission and PCM Identification
1476
Diagnostic Trouble Code (DTC) Identification
1477
DTC P0218 Transmission Fluid over Temperature
1478
DTC P0560 System Voltage Malfunction
1480
DTC P0705 Transmission Range Switch (Mode Switch) Illegal Position
1483
DTC P0706 Transmission Range Switch (Mode Switch) Performance
1486
DTC P0711 Transmission Fluid Temperature (TFT) Sensor Circuit Range/Performance
1489
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
1492
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
1495
DTC P0719 TCC Brake Switch Circuit High (Stuck On)
1498
DTC P0722 Transmission Output Speed Sensor (OSS) Low Input
1501
DTC P0723 Transmission Output Speed Sensor (OSS) Intermittent
1504
DTC P0724 TCC Brake Switch Circuit Low (Stuck Off)
1507
DTC P0730 Transmission Incorrect Gear Ratio
1509
DTC P0742 Torque Converter Clutch (TCC) Circuit Stuck on
1512
DTC P0748 Pressure Control Solenoid (PCS) (Force Motor) Circuit Electrical
1514
DTC P0751 Shift Solenoid a Performance Without Input Speed
1516
DTC P0753 Shift Solenoid a Electrical
1518
DTC P0756 Shift Solenoid B Performance Without Input Speed
1521
DTC P0758 Shift Solenoid B Electrical
1523
DTC P1790 ROM Transmission Side Bad Check Sum
1527
DTC P1792 EEPROM Transmission Side Bad Check Sum
1528
DTC P1835 Kickdown Switch Always on
1529
DTC P1850 Brake Band Apply Solenoid Malfunction
1531
DTC P1860 TCC Solenoid Electrical
1535
DTC P1870 Transmission Component Slipping
1538
Manual Transmission
1540
General Description
1541
Manual Transmission Assembly
1543
Removal
1543
Installation
1547
Disassembled View
1552
Disassembly
1555
Inspection
1573
Reassembly
1575
Special Tools
1603
Clutch
1605
General Description
1606
Pressure Plate Assembly
1608
Driven Plate Assembly
1609
Clutch Assembly and Associated Parts
1611
Removal
1611
Inspection and Repair
1612
Clutch Cover
1613
Diaphragm Spring Finger Height
1613
Clutch Set Force
1613
Driven Plate Splined Hub Spline Wear
1614
Driven Plate Warpage
1614
Rivet Head Depression
1615
Release Bearing
1615
Wedge Collar
1615
Shift Fork
1616
Installation
1616
Clutch Control Parts
1619
Removal
1619
Inspection and Repair
1619
Installation
1620
Adjustment
1620
Master Cylinder
1623
Inspection and Repair
1623
Slave Cylinder
1624
Disassembled View
1624
Disassembly
1624
Inspection and Repair
1624
Reassembly
1625
Main Data and Specifications
1626
Special Tools
1628
Body and Accessories
1629
Lighting System
1629
Headlight Bulb
1630
Service Precaution
1630
Removal
1630
Installation
1630
Headlight and Associated Parts
1631
Headlight Adjustment
1631
Removal
1631
Installation
1631
Fog Light Bulb
1632
Removal
1632
Installation
1632
Fog Light Assembly
1633
Fog Light Adjustment
1633
Front Side Marker Light Bulb
1633
Removal
1633
Installation
1633
Parking Light Bulb
1634
Taillight Bulb
1634
Removal and Installation
1634
License Plate Light Bulb
1635
Stoplight Bulb
1635
High Mount Stoplight
1635
Removal
1635
Installation
1635
Removal and Installation
1635
Front Turn Signal Light Bulb
1636
Rear Turn Signal Light Bulb
1637
Cornering Light Bulb
1637
Removal
1637
Installation
1637
Backup Light Bulb
1638
Dome Light Bulb
1638
Removal
1638
Installation
1638
Luggage Room Light Bulb
1639
Courtesy Light Bulb
1639
Removal
1639
Installation
1639
Map Light Switch/Bulb
1640
Cigarette Lighter Illumination Bulb
1640
Removal
1640
Installation
1640
Ashtray Illumination Bulb
1641
Glove Box Illumination Bulb
1641
Removal
1641
Installation
1641
Vanity Mirror Illumination Bulb
1642
Starter Switch
1642
Removal
1642
Installation
1642
Lighting Switch (Combination Switch)
1643
Removal
1643
Fog Light Switch
1644
Installation
1644
Removal
1644
Stoplight Switch (W/O Cruise Control)
1645
Installation
1645
Removal
1645
Brake Switch (W/Cruise Control)
1646
Turn Signal Switch/Cornering Light Switch (Combination Switch)
1646
Hazard Warning Switch
1646
Removal
1646
Installation
1646
Tailgate Switch
1647
Removal
1647
Installation
1647
Door Switch
1648
Rear Defogger Switch
1648
Removal
1648
Installation
1648
Seat Heater Switch
1649
Key Remind Switch (Starter Switch)
1649
Removal
1649
Installation
1649
Removal and Installation
1649
Illumination Controller
1650
Removal
1650
Installation
1650
Main Data and Specifications
1651
Wiper/Washer System
1653
Windshield Wiper and Washer Switch
1654
General Description
1654
Removal and Installation
1654
Removal
1654
Installation
1654
Windshield Washer Motor
1655
Removal
1655
Installation
1655
Windshield Wiper Linkage and Associated Parts
1656
Removal
1656
Installation
1656
Windshield Wiper Arm/Blade
1657
Removal
1657
Installation
1657
Windshield Wiper Blade Rubber
1658
Removal
1658
Installation
1658
Rear Wiper and Washer Switch
1659
General Description
1659
Removal
1659
Installation
1659
Rear Wiper Motor
1660
Removal
1660
Installation
1660
Alarm & Relay Control Unit
1661
Rear Washer Motor
1661
Removal
1661
Installation
1661
Rear Wiper Arm/Blade
1662
Rear Washer Nozzle Angle Adjustment
1662
Removal
1662
Installation
1662
Rear Wiper Blade Rubber
1663
Removal and Installation
1663
Main Data and Specifications
1663
Entertainment
1664
Cigarette Lighter
1665
Digital Clock
1665
General Description
1665
Removal
1665
Installation
1665
Rod Type Antenna
1666
Installation
1666
Removal
1666
Diversity Glass Antenna
1667
Glass Antenna System Parts Location
1667
Glass Antenna Pattern
1668
Glass Antenna Amplifier Removal
1668
Glass Antenna Amplifier Installation
1668
Radio
1669
Removal
1669
Installation
1669
Front Speaker
1670
Tweeter Assembly
1670
Removal
1670
Installation
1670
Rear Speaker
1671
Removal
1671
Installation
1671
Wiring System
1672
Service Precaution
1673
Notes for Working on Electrical Items
1674
General Description
1674
Waterproof Connector Inspection
1676
Connector Pin Insertion
1676
Parts Handling
1677
Cable Harness
1677
Splicing Wire
1678
Symbols and Abbreviations
1680
Abbreviations
1683
Parts for Electrical Circuit
1684
Wiring – Wire Color
1684
Wiring – Wire Color Coding
1684
Wiring – Wire Size
1685
Wiring – Wire Size Table
1685
Fuse
1686
Fusible Link
1687
Fusible Link Specifications
1687
Circuit Breaker
1688
Relay
1688
Relay Specifications and Configurations
1689
Diode – Diode Specifications and Configurations
1690
Diode – Maximum Rating (Temp. = 77°F (25°C)
1690
Connector
1691
Double Lock Type Connector
1692
Reading the Circuit Diagram
1693
Harness Connector Faces
1695
Fuse, Fusible Link and Circuit Breaker Location
1696
Main Data and Specifications
1696
Relay and Fuse Box
1697
Fuse Box
1697
Reference Table of Fuse, Fusible Link and Circuit Breaker
1698
Relay Location
1701
Relay List
1702
Diode Location
1703
Diode List
1704
Grounding Point
1705
Reference Table
1705
Cable Harness Routing
1711
Fuse Block Circuit
1715
Circuit Diagram
1715
Circuit Diagram
1716
Parts Location
1719
Start and Charging
1720
General Description
1720
Circuit Diagram
1721
Parts Location
1723
Powertrain Control Module (PCM)
1724
General Description
1724
Circuit Diagram
1725
Parts Location
1737
Headlight and Fog Light
1740
General Description
1740
Circuit Diagram
1741
Parts Location
1743
Both Headlights Inoperative
1744
Headlight on the Left (or Right) Side Inoperative
1745
Headlights in Low–Beam Inoperative
1746
Headlight in High–Beam Inoperative
1747
Headlights Remain on When Lighting Switch Turned off
1748
Headlight Comes on with Lighting Switch at Parking Light Position
1749
(While Headlight Is on in Low–Beam) both Fog Lights Inoperative
1750
(While Headlight Is on in Low–Beam) Fog Light on the Left (or Right) Side Inoperative
1751
Front Side Marker Light, Parking Light, Taillight and License Plate Light
1752
General Description
1752
Circuit Diagram
1753
Parts Location
1755
Both Tail Lights Inoperative
1756
Tail Light on the Left (or Right) Side Inoperative
1757
Both Front Side Marker Lights Inoperative
1758
Front Side Marker Light on the Left (or Right) Side Inoperative
1759
License Plate Light Inoperative
1760
Interior Illumination Light
1761
General Description
1761
Circuit Diagram
1762
Parts Location
1766
Interior Illumination Lights Inoperative
1767
Turn Signal Light, Hazard Warning Light and Cornering Light
1768
General Description
1768
Circuit Diagram
1769
Parts Location
1772
Turn Signal Light Does Not Flash
1773
Turn Signal Light Flashes too Quickly
1774
Both Cornering Lights Inoperative
1775
Cornering Light on the Left (or Right) Side Inoperative
1777
Stoplight
1779
General Description
1779
Circuit Diagram
1780
Parts Location
1781
High Mounted Stoplight Inoperative
1784
Backup Light
1785
General Description
1785
Circuit Diagram
1786
Parts Location
1787
Both Backup Lights Inoperative
1788
Backup Light on the Left (or Right) Side Inoperative
1789
Backup Lights Remain on
1790
Horn
1791
General Description
1791
Circuit Diagram
1792
Parts Location
1793
Horn Do Not Sound
1794
Horn Do Not Shut off
1795
Dome Light, Luggage Room Light, Courtesy Light, Map Light, Seat Belt Switch and Warning Buzzer
1796
General Description
1796
Circuit Diagram
1797
Parts Location
1799
Dome Light Inoperative
1800
Power Door Lock
1801
Circuit Diagram
1804
Circuit Diagram (W/Keyless Entry)
1805
Parts Location
1806
All Window Do Not Operate
1807
Window on the Driver’s Side Does Not Operate
1808
Window on the Front Passenger’s Side Does Not Operate
1809
Rear Window on the Left (or Right) Side Does Not Operate
1810
Window on the Front Passenger’s Side Does Not Operate by the Front Power Window and Door Lock Switch–Lh
1811
Lock SW Does Not Function
1812
Cruise Control
1813
Parts Location
1816
DTC Display Format
1818
DTC 1–1 Motor System Short Circuit
1819
DTC 1–2 Clutch System Open or Short Circuit
1820
DTC 1–3 Mechanical Defect
1821
DTC 1–4 Close Side of Motor System Open Circuit
1822
Anti–Lock Brake System (ABS)
1823
Circuit Diagram
1829
Windshield Wiper and Washer
1831
Circuit Diagram
1832
Parts Location
1833
Windshield Wiper Does Not Operate at any Switch Position
1834
Diagnosis
1834
Windshield Wiper Does Not Operate at “INT” Position
1835
Intermittent Interval Does Not Change
1836
Windshield Wiper Does Not Operate at “LO” Position
1837
Windshield Wiper Does Not Operate at “HI” Position
1838
Auto–Stop Function of Windshield Wiper Motor Does Not Operate
1839
Windshield Wiper Motor Does Not Stop
1840
Windshield Washer Motor Does Not Operate
1841
Rear Wiper/Washer
1842
Circuit Diagram
1843
Parts Location
1845
Rear Wiper Motor Does Not Operate
1846
Diagnosis
1846
Auto–Stop Function of the Rear Wiper Motor Does Not Operate
1848
Rear Wiper Motor Does Not Operate with Rear Wiper/Washer Switch at Wiper Position
1849
Rear Wiper Motor Does Not Operate with Rear Wiper/Washer Switch at Washer Position
1850
Rear Wiper Motor Does Not Stop Operating
1851
Rear Washer Motor Does Not Operate
1852
Rear Defogger
1853
Circuit Diagram
1854
Parts Location
1855
Rear Defogger Does Not Operate
1856
Diagnosis
1856
Rear Defogger Timer Does Not Function
1858
Audio
1859
Circuit Diagram
1860
Parts Location
1862
Cigarette Lighter and Digital Clock
1863
Circuit Diagram
1864
Parts Location
1865
Cigarette Lighter Does Not Work
1866
Diagnosis
1866
Cigarette Lighter Does Not Spring out after Being Heated
1867
Power Door Mirror
1868
Circuit Diagram
1869
Parts Location
1872
Mirrors on both Sides Do Not Operate
1873
Diagnosis
1873
Mirror on the Left (or Right) Side Does Not Operate
1874
Mirrors on both Sides Operate Only in the Vertical (or Horizontal) Direction
1875
Mirror on the Left Side Operates Only in the Vertical (or Horizontal) Direction
1876
Folding Mechanism of the both Mirrors Does Not Operate
1877
Folding Mechanism of the Mirror on the Left (or Right) Side Does Not Operate
1878
Mirror Defoggers on both Sides Do Not Operate
1879
Mirror Defogger on the Left (or Right) Side Does Not Operate
1880
Anti-Theft System with Keyless Entry
1881
Circuit Diagram
1881
Parts Location
1886
Diagnosis
1888
System Check Procedure
1890
Connector Checking Table
1893
Meter and Warning/Indicator Light
1894
General Description
1894
Circuit Diagram (W/T.O.D.)
1895
Parts Location
1906
Speedometer and Odometer Do Not Function
1907
Diagnosis
1907
Speedometer Does Not Function (Odometer Is Normal)
1908
Odometer Does Not Function (Speedometer Is Normal)
1908
Speedometer Pointer Fluctuates (May be Wide Fluctuation)
1909
Speedometer Pointer Jumps Erratically
1909
Tachometer Does Not Function
1910
Tachometer Pointer Fluctuates (May be Wide Fluctuation)
1911
Tachometer Pointer Jumps Erratically
1911
Voltmeter Pointer Does Not Move
1912
Engine Coolant Temperature (ECT) Gauge Pointer Does Not Move
1913
Engine Coolant Temperature (ECT) Gauge Reading Is too Low
1914
Engine Coolant Temperature (ECT) Gauge Pointer Overshoots (or Goes up to the “H” Range)
1915
Oil Pressure Gauge Pointer Does Not Move
1916
Oil Pressure Gauge Reading Is too Low
1917
Oil Pressure Gauge Pointer Overshoots (or Goes up to 215 Lb/In)
1918
A/T Shift Indicator
1919
General Description
1919
Circuit Diagram
1920
Parts Location
1922
Heater and Air Conditioning
1923
General Description
1923
Circuit Diagram
1924
Parts Location
1927
Sun Roof
1928
General Description
1928
Circuit Diagram
1929
Parts Location
1930
Sun Roof Does Not Open or Close
1931
Diagnosis
1931
Safety Stop Mechanism Does Not Operate before Sun Roof Closes Completely
1932
Power Seat
1934
General Description
1934
Circuit Diagram
1935
Parts Location
1937
Driver’s Power Seat Does Not Operate
1938
Diagnosis
1938
Passenger’s Power Seat Does Not Operate
1939
Front Tilt Mechanism Does Not Operate
1940
Rear Tilt Mechanism Does Not Operate
1941
Driver’s Seat’s Sliding Mechanism Does Not Operate
1942
Driver’s Seat’s Reclining Mechanism Does Not Operate
1943
Passenger’s Seat Sliding Mechanism Does Not Operate
1944
Passenger’s Seat Reclining Mechanism Does Not Operate
1945
Seat Heater
1946
General Description
1946
Circuit Diagram
1947
Parts Location
1948
Seat Heater on the Driver (or Passenger) Side Does Not Heat
1949
Diagnosis
1949
Seat Heater Does Not Heat up with Seat Heater SW in Heat (or Keep) Position
1950
Supplemental Restraint System (SRS) - Air Bag
1951
General Description
1951
Circuit Diagram
1952
Parts Location
1953
Shift on the Fly System
1954
Circuit Diagram
1954
Parts Location
1956
Torque on Demand (T.O.D.)
1957
Circuit Diagram
1957
Parts Location
1960
Harness Connector Faces
1961
Meter and Gauge
1983
Meter Assembly
1984
Layout for Meters/Gauges, Warning Lights, Indicator Lights and Illumination Lights
1984
Meter Assembly W/O TOD (Front View)
1984
Meter Assembly W/O TOD (Rear View)
1985
Meter Assembly W/TOD (Front View)
1986
Meter Assembly W/TOD (Rear View)
1987
Table for Meter/Gauge Connector Terminal Connections
1988
Meter Assembly W/O TOD–1
1988
Meter Assembly W/O TOD–2
1989
Meter Assembly W/TOD–1
1990
Meter Assembly W/TOD–2
1991
Vehicle Speed Sensor
1993
Fuel Tank Unit
1993
Multi Meter
1994
Ambient Sensor
1994
Body Structure
1996
Frame
1998
Service Precaution
1998
General Description
1998
Frame Dimensions
1999
Front Bumper
2000
General Description
2000
Parts Location
2000
Front Bumper Slider Bracket
2001
Removal
2001
Installation
2001
Rear Bumper
2002
Parts Location
2002
Removal
2002
Installation
2003
Rear Bumper Slider
2004
Removal
2004
Installation
2004
Cowl Cover
2005
General Description
2005
Parts Location
2005
Removal
2005
Engine Hood
2006
Installation
2006
Removal
2006
Engine Hood Hinge
2007
Parts Location
2007
Removal
2007
Installation
2007
Engine Hood Lock
2008
Parts Location
2008
Removal
2008
Radiator Grille and Front End Lower Panel
2009
Installation
2009
Parts Location
2009
Removal
2009
Installation
2010
Front Fender Panel
2011
Parts Location
2011
Removal
2011
Installation
2012
Body Mounting
2013
Parts Location
2013
Removal
2013
Removal
2014
Installation
2015
Body Dimension
2017
Front Section
2021
Room Section
2023
Rear Section
2026
Side Body
2028
Window Glass
2031
Instrument Panel Assembly
2035
Parts Location
2035
Removal
2035
Installation
2040
Cross Beam Assembly
2041
Parts Location
2041
Removal
2041
Installation
2042
Front Door Assembly
2043
Parts Location
2043
Removal
2043
Installation
2043
Rear Door Assembly
2044
Parts Location
2044
Removal
2044
Door Strikers
2045
Installation
2045
Adjustment
2045
Door Check Arm Assembly (Front & Rear)
2046
Parts Location
2046
Removal
2046
Front Window Regulator, Glass and Glass Run
2047
Installation
2047
Parts Location
2047
Removal
2047
Installation
2049
Rear Window Regulator and Glass
2050
Parts Location
2050
Removal
2050
Installation
2051
Rear Door Fixed Glass and Glass Run
2052
Parts Location
2052
Removal
2052
Installation
2053
Front Door Sash Moulding
2054
Parts Location
2054
Removal
2054
Rear Door Moulding
2055
Front Door Waist Seal
2056
Rear Door Waist Seal
2057
Front Door Weatherstrip
2058
Rear Door Weatherstrip
2060
Front Door Seal Finisher
2061
Rear Door Seal Finisher
2062
Tailgate Assembly (LH)
2063
Tailgate Assembly (RH)
2065
Tailgate Strikers
2067
Tailgate Stopper Assembly
2067
Tailgate Dove-Tail
2068
Tailgate Dove-Tail Striker
2069
Tailgate Frame Cover (LH)
2070
Tailgate Frame Cover (RH)
2071
Tailgate Sash Trim Cover
2072
Tailgate Outer Weatherstrip
2073
Tailgate Center Weatherstrip
2074
Tailgate Main Weatherstrip
2075
Spare Tire Carrier
2076
Headlining
2077
Rear Air Deflector
2079
Roof Moulding
2081
Windshield
2083
Rear Quarter Side Glass
2088
Tailgate Glass
2090
Seats
2103
Front Seat Assembly and Associated Parts
2104
Removal
2104
Installation
2104
Disassembled View
2105
Disassembly
2106
Reassembly
2107
Power Seat Assembly
2108
General Description
2108
Disassembled View
2108
Disassembly
2109
Power Seat Switch
2111
Reassembly
2111
Removal
2111
Installation
2111
Front Tilt Motor / Rear Tilt Motor / Slide Motor / Recliner Motor
2112
Parts Location
2112
Removal and Installation
2112
Seat Heater System
2113
Seat Heater Switch Removal and Installation
2113
Heat Unit Parts Location
2113
General Description
2113
Rear Seat Assembly
2114
Rear Seat Assembly and Associated Parts
2114
Removal
2114
Installation
2114
Disassembled View (Split Type)
2115
Disassembly (Split Type)
2116
Reassembly (Split Type)
2117
Disassembled View (Bench Type)
2118
Disassembly (Bench Type)
2119
Reassembly (Bench Type)
2120
Rear Seat Foot Rest
2120
Removal
2121
Installation
2121
Main Data and Specifications
2121
Security and Locks
2123
Front Door Lock Assembly and Associated Parts
2124
Service Precaution
2124
Removal
2124
Installation
2125
Front Outside Handle, Door Lock Cylinder and Associated Parts
2126
Removal
2126
Installation
2128
Rear Door Lock Assembly and Associated Parts
2129
Removal
2129
Installation
2130
Rear Outside Handle
2131
Removal
2131
Rear Door Inside Lock Knob Link
2132
Installation
2132
Removal
2132
Door Inside Lock Knob
2133
Door Inside Handle
2133
Removal
2133
Installation
2133
Removal and Installation
2133
Tailgate Lock Assembly (LH) and Associated Parts
2134
Removal
2134
Installation
2135
Tailgate Lock Assembly (RH) and Associated Parts
2136
Removal
2136
Tailgate Inside Lock Knob
2137
Installation
2137
Removal
2137
Tailgate Outside Handle And/Or Tailgate Lock Cylinder and Associated Parts
2138
Removal
2138
Installation
2139
Key Coding
2140
Key Styles
2140
Power Door Lock System
2141
Front Door Lock Actuator Removal
2141
Front Door Lock Actuator Installation
2141
Rear Door Lock Actuator Removal
2141
General Description
2141
Rear Door Lock Actuator Installation
2142
Tailgate Lock Actuator Removal
2142
Anti-Theft System
2143
Anti-Theft & Keyless Entry Control Unit Removal
2143
Anti-Theft & Keyless Entry Control Unit Installation
2143
Anti-Theft Indicator Removal
2143
General Description
2143
Anti-Theft Indicator Installation
2144
Anti-Theft Horn Removal
2144
Anti-Theft Horn Installation
2144
Engine Hood Switch Removal
2144
Keyless Entry System
2145
ID Code Registration
2145
ID Code Additional Registration
2146
ID Code Check
2147
Answer Back (Anti–Theft Horn Operation) Change Mode
2147
Anti-Theft & Keyless Entry Control Unit/Transmitter Replacement
2148
Main Data and Specifications
2149
Sun Roof/Convertible Top
2150
Sun Roof Glass and Associated Parts
2151
Sun Roof Deflector
2153
Sunshade
2153
Sun Roof Frame Complete Assembly and Associated Parts
2155
Sun Roof Drain Hose (Front Side) and Associated Parts
2158
Sun Roof Drain Hose (Rear Side) and Associated Parts
2159
Sun Roof Switch
2160
Sun Roof Control Unit
2161
Safety Stop Switch
2161
Limit Switch
2162
Sun Roof Motor
2162
Exterior/Interior Trim
2164
Service Precaution
2165
Dash Side Trim Panel
2166
Assist Grip
2166
Removal
2166
Installation
2166
Parts Location
2166
Removal and Installation
2166
Consoles and Associated Parts
2167
Removal
2167
Installation
2168
Front Door Trim Panel and Associated Parts
2169
Removal
2169
Installation
2172
Rear Door Trim Panel and Associated Parts
2173
Removal
2173
Installation
2174
Door Wood Panel Assembly and Associated Parts
2176
Removal
2176
Installation
2176
Door Mirror and Associated Parts
2177
Removal
2177
Installation
2177
Interior Trim Panels Luggage Side, Quarter Upper Trim Cover and Associated Parts
2178
Removal
2178
Center Pillar, Roof Side Trim Cover and Associated Parts
2180
Installation
2180
Removal
2181
Front Pillar Trim Cover
2182
Installation
2182
Center Pillar Assist Grip
2183
Parts Location
2183
Removal and Installation
2183
Assist Grip
2184
Removal and Installation
2184
Fuel Filler Lid Opener Cable and Associated Parts
2185
Removal
2185
Fuel Filler Door
2186
Installation
2186
Parts Location
2186
Removal
2186
Rocker Protector (Without Wheel Opening Extension)
2187
Removal
2187
Installation
2187
Wheel Opening Extension, Rocker Protector Assembly and Associated Parts
2188
Removal
2188
Installation
2189
Mud Flaps (with Wheel Opening Extension) and Associated Parts
2190
Removal
2190
Installation
2190
Ventilation Assembly
2191
Removal
2191
Installation
2191
Tailgate Trim Panel (LH) and Associated Parts
2192
Removal
2192
Installation
2192
Tailgate Trim Panel (RH)
2193
Parts Location
2193
Luggage Floor Box
2194
Rope Hook Set
2194
Rope Hook Set and Associated Parts
2194
Power Door Mirror System
2195
Door Mirror Switch Assembly (Control Switch, Folding Switch and Defogger Switch) Removal
2195
Power Window System
2196
Power Window Switch Removal and Installation
2196
Driver Seat Side
2196
Rear-Left and Right Sides
2196
Power Window Motor Removal and Installation
2197
Restraints
2199
Seat Belt System
2199
Front Seat Belt and Associated Parts
2200
Seat Belt
2200
Rear Seat Belt and Associated Parts
2201
Front Seat Buckle Assembly
2202
Rear Center Seat Belt / Buckle Assembly and Associated Parts
2203
Rear Seat Lock Assembly
2204
Rear Seat Lock Assembly (Bench Type)
2204
Rear Seat Strikers
2205
Child Seat Tether Anchor Bracket (Child Restraint)
2205
Child Seat Tether Anchor Bracket and Associated Parts
2205
Supplemental Restraint System (SRS)
2207
General Description
2208
SRS Component and Wiring Location View
2210
Component Description
2210
“Air Bag” Warning Lamp
2211
SRS Coil Assembly
2211
Air Bag Assemblies
2212
Knee Bolster
2212
Definitions
2213
Use of Special Tools
2214
Scan Tool Diagnostics
2214
Diagnosis
2214
SRS Connector Body Face Views
2215
Repairs and Inspections Required after an Accident
2215
On-Vehicle Service
2216
Air Bag Assembly Handling / Shipping / Scrapping
2217
Deployment Outside Vehicle (Passenger Air Bag Assembly)
2220
Deployment Inside Vehicle (Vehicle Scrapping Procedure)
2222
Deployed Air Bag Assembly Handling
2225
J–41433 SRS Driver/Passenger Load Tool
2226
Scan Tool
2226
J–39200 DVM
2226
Special Tools
2226
J–35616—A Connector Test Adapter Kit
2227
J–41497 SRS Deployment Fixture
2227
J–42986 SRS Deployment Tool
2227
J–42987 SRS Adapter for Load Tool
2227
Service Precautions for SRS Component Service
2230
SRS Connectors
2231
Sensing and Diagnostic Module (SDM)
2233
Service Precautions
2233
Removal
2233
Installation
2233
Driver Air Bag Assembly
2235
Service Precautions
2235
Removal
2235
Installation
2236
Steering Wheel
2237
Service Precautions
2237
Removal
2237
Installation
2238
SRS Coil Assembly
2240
Service Precautions
2240
Removal
2240
Installation
2241
Steering Column
2243
Service Precautions
2243
Removal
2243
Installation
2245
Passenger Air Bag Assembly
2247
Service Precautions
2247
Removal
2247
Installation
2248
Main Data and Specifications
2248
Restraint Control System
2249
Diagnostic Information
2250
System Schematic
2252
SRS Diagnostic System Check
2252
Chart a SDM Integrity Check
2254
Chart B “AIR BAG” Warning Lamp Comes “ON” Steady
2256
Chart C “AIR BAG” Warning Lamp Does Not Come “ON” Steady
2258
DTC 15 Passenger Deployment Loop Resistance High
2261
DTC 16 Passenger Deployment Loop Resistance Low
2263
DTC 17 Passenger Deployment Loop Open
2265
DTC 18 Passenger Deployment Loop Short to Ground
2267
DTC 19 Passenger Deployment Loop Short to Voltage
2269
DTC 21 Driver Deployment Loop Resistance High
2271
DTC 22 Driver Deployment Loop Resistance Low
2274
DTC 24 Driver Deployment Loop Short to Ground
2276
DTC 25 Driver Deployment Loop Short to Voltage
2278
DTC 26 Driver Deployment Loop Open
2280
DTC 51 Deployment Event Commanded
2282
DTC 53 Deployment Commanded with Deployment Loop Fault or Energy Reserves out of Range
2284
DTC 61 Warning Lamp Circuit Failure
2286
DTC 71 Internal SDM Fault
2288
Cruise Control System
2290
Brake Switch
2291
Diagnosis
2291
Removal
2291
Installation
2291
Clutch Switch
2292
Adjustment
2292
Removal and Installation
2292
Starter Switch
2293
Removal
2293
Installation
2293
Cruise Control Main Switch
2294
Removal
2294
Installation
2294
Removal and Installation
2294
Cruise Control Unit
2295
Cruise Actuator
2295
Actuator Cable Diagram
2295
Removal
2295
Installation
2295
Removal
2296
Installation
2296
Adjustment
2296
Mode Switch
2297
Removal and Installation
2297
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