Steering Gear Assy Overhaul - Toyota Avensis ZZT251 2003 Service And Repair Manual

51–28
OVERHAUL
NOTICE:
When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum dis-
ulfide lithium base grease
1. INSPECT CENTER FRONT WHEEL
2. REMOVE COLUMN HOLE COVER SILENCER SHEET
3. SEPARATE STEERING INTERMEDIATE SHAFT ASSY NO.2
4. SEPARATE STEERING COLUMN HOLE COVER SUB–ASSY NO.1
5. REMOVE FRONT WHEELS
6. REMOVE ENGINE UNDER COVER LH
7. REMOVE ENGINE UNDER COVER RH
8. SEPARATE TIE ROD END SUB–ASSY LH
SST 09628–62011
9. SEPARATE TIE ROD END SUB–ASSY RH
SST 09628–62011
HINT:
Perform the same procedure on the other side.
10. REMOVE HEIGHT CONTROL SENSOR SUB–ASSY FR RH (W/ DISCHARGE HEAD LAMP)
(See page 65–28)
11. SEPARATE FRONT STABILIZER LINK ASSY LH
12. SEPARATE FRONT STABILIZER LINK ASSY RH
HINT:
Perform the same procedure on the other side.
13. SEPARATE FRONT SUSPENSION ARM SUB–ASSY LOWER NO.1 LH
14. SEPARATE FRONT SUSPENSION ARM SUB–ASSY LOWER NO.1 RH
HINT:
Perform the same procedure on the other side.
15. REMOVE HOOD SUB–ASSY
16. REMOVE CYLINDER HEAD COVER SUB–ASSY
No.2 Engine Hanger
No.1 Engine Hanger
Front:
18. REMOVE FRONT SUSPENSION CROSSMEMBER SUB–ASSY
19. REMOVE STEERING COLUMN HOLE COVER SUB–ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
POWER STEERING
(See page 51–27).
(See page
17. SUSPEND ENGINE ASSEMBLY
(a) Remove the 2 PCV hoses.
(b) Install the 2 engine hangers in the correct direction.
No.1 engine hanger: 12281–22021
No.2 engine hanger: 12281–15040
Bolt: 90512–B1016
Torque: 38 N m (387 kgf cm, 28 ft lbf)
(c) Attach the engine chain hoist to the hangers.
Rear:
CAUTION:
D25320
Do not attempt t hang the ingine by hooking the chain to
any other part.
http://vnx.su
– STEERING GEAR ASSY
(See page 50–9)
(See page
30–6)
(See page 30–6)
(See page
510DJ–02
51–36)
(See page 30–6)
51–36)