Thermostat (1Cd–Ftv) Replacement - Toyota Avensis ZZT251 2003 Service And Repair Manual

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16–50
THERMOSTAT (1CD–FTV)
REPLACEMENT
1.
REMOVE RADIATOR SUPPORT OPENING COVER
2.
REMOVE ENGINE ROOM COVER SIDE
3.
DRAIN ENGINE COOLANT
4.
REMOVE RADIATOR RESERVE TANK ASSY
(a)
Disconnect the water by–pass hose No. 1 and water by–pass hose No. 2.
(b)
Remove the 2 bolts and the reserve tank assembly.
5.
REMOVE RADIATOR HOSE OUTLET
7.
REMOVE THERMOSTAT
10Y
9.
INSTALL WATER INLET
Torque: 8.8 N m (90 kgf cm, 78 in. lbf)
10.
INSTALL RADIATOR RESERVE TANK ASSY
Torque: 6.0 N m (61 kgf cm, 53 in. lbf)
11.
ADD ENGINE COOLANT
12.
CHECK FOR ENGINE COOLANT LEAKS
AVENSIS REPAIR MANUAL (RM1018E)
COOLING
(See page
16–44)
6.
(a)
A79171
8.
(a)
10Y
(b)
HINT:
The jiggle valve may be set within 10Y on either side as shown
in the illustration.
A79172
(See page
16–44)
http://vnx.su
THERMOSTAT (1CD–FTV)
REMOVE WATER INLET
Remove the 2 bolts and the water inlet.
INSTALL THERMOSTAT
Install a new gasket to the thermostat.
Install the thermostat with the jiggle valve facing upward.
(See page
16–44)
160MF–01

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