Disassembly Of Compressor Housing; Inspection Of Reed Valve; Inspection Of Cylinder And Piston - TOHATSU TLDI MD 115A SERIES Service Manual

5) Disassembly of Compressor Housing

Remove oil seal 1 and bearing 2.
1.
Heat compressor housing to 60 to 70 degrees
Centigrade (140 to 158 degrees Fahrenheit) by
using hot water before removing bearing 2.
Do not reuse removed bearing.
Heating of compressor housing can also be
made by using a heat gun or heat lamp.

6) Inspection of Reed Valve

1. Check if reed valve is bent, damaged or worn.
Replace reed valve ass'y if the reed valve gap is over the
specified limit.
Gap of Reed Valve at the Tip a :
0.2 mm (0.008 in)or less

7) Inspection of Cylinder and Piston

1. Clean compressor cylinder, compressor head and
compressor housing, check the parts for cracks damages.
Replace if necessary.
2. Check cylinder wall for wear or scuffing.
Replace if necessary.
3. Clean piston and check for crack and damages.
Replace if necessary.
4. Check that connecting rod small end moves smoothly.
Replace if necessary.
TLDI 115A 2007
CAUTION
1
2
2
1 2
Do not reuse
a
4
a
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