Removing Reservoir; Disassembly Of Gear Pump - TOHATSU TLDI MD 115A SERIES Service Manual

19) Removing Reservoir

Put an aluminum plate on each side of a vise as shown,
1.
and hold power trim and tilt unit with the vise.
Do not use rag or paper to clean the
hydraulic system.
Using rag or paper causes the fiber to
remain on the unit, causing malfunction.
Place a vessel below power trim and tilt unit to
catch PTT fluid if it is spilt.
2. Remove reservoir and O ring.
· Before removing power trim and tilt
motor, fully extent trim rods and tilt arm
to prevent the fluid from spurting due to
internal pressure.
· When removing tilt motor from power trim
and tilt unit, do not push down trim rod or
tilt arm. Doing so causes fluid to spurt.
3. Drain PTT fluid from reservoir, and check the interior for
damage.
Replace if necessary.
4. Check reservoir cap and O ring and replace if necessary.

20) Disassembly of Gear Pump

Remove gear pump 1.
1.
Confirm the order of assembling of valve
seat ass'y, valve pin and O ring when
disassembling.
2. Remove O ring, down relief valve and filter from gear
pump.
Remove the back filter using compressed
air, being careful not to blow the filter out
abruptly.
TLDI 115A 2007
CAUTION
WARNING
CAUTION
CAUTION
a
a
7
1
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