TOHATSU TLDI MD 115A SERIES Service Manual page 135

Ref.
Description
No.
1 Cylinder-Crank Case
1-1 Stud Bolt
1-2 Nut, 10-P1.25
1-3 Bolt
1-4 Washer, 10.5-20-3.2
1-5 Bolt
1-6 Bolt
1-7 Bolt
1-8 Washer, 8.5-19.5-3.2
1-9 Dowel Pin, 6-12
1-10 Main Bearing Dowel Pin
1-11 Main Bearing Dowel Pin
1-12 Stud Bolt
2 Cylinder Head Cover
3 Cylinder Head Cover Gasket
4 Dowel Pin, 4-10
5 Bolt
6 Thermostat
7 Thermostat Cap
8 Thermostat Cap Gasket
9 Bolt
10 Cylinder Head
11 Cylinder Head Gasket
12 Bolt
13 Washer, 8.5-19.5-3.2
14 Clamp, 8.5-85P
15 Hanger
16 Bolt
17 Spring Washer
18 Exhaust Cover (Outer)
19 Exhaust Cover (Inner)
20 Exhaust Cover Gasket
21 Bolt
22 Washer
23 Bolt
24 Bolt
25 Spring Washer
26 Washer
27 Anode
28 Bolt
29 Spark Plug
30 Rubber Hose
31 Rubber Hose
32 Rubber Hose
33 Rubber Hose
34 Clip, ø10
35 Lubrication Hose
36 Lubrication Hose
37 Lubrication Hose
38 Lubrication Hose
39 Check Valve
40 Clip, ø7
41 Clamp, 6.5-14L
42 Bolt
43 T-Nipple (with Valve)
44 Crank Case Head
45 O-Ring, 2-74.5
46 Oil Seal, 35-58-9
47 Oil Seal, 19.6-35-10
48 Bolt
49 Oil Pipe
50 Clip, ø6.9
51 Lead Wire Band Stay
52 Bolt
53 Lead Wire Band, 170
54 Clamp
55 Bolt
56 Water Nipple Hose
57 Water Nipple
TLDI 115A 2007
Q'ty
1
2 M10 L=65mm
5 M10 P=1.25mm
5 M10 L=65mm
10
9 M8 L=50mm
1 M8 L=65mm
2 M8 L=40mm
12
2
1
3
3 M10 L=55mm
1
1
Do not reuse.
4
10 M6 L=25mm W/SW&PW
1
1
1
Do not reuse.
3 M6 L=40mm W/PW
1
1
14 M8 L=75mm
14
1
1
2 M8 L=20mm
2 M8
1
1
2
Do not reuse.
21 M8 L=35mm
21 M8
2 M8 L=40mm W/PW
2 M6 L=30mm
2 M6
2 M6
1
1 M6 L=30mm
4 NGK : IZFR5J
1 I/D:ø5 L=360, Exhaust cover - Air rail
1 I/D:ø5 L=65, Air rail-T-nipple
1 I/D:ø5 L=65, T-nipple - Air compressor
1 I/D:ø5 L=115, T-nipple - Thermostat cap
7
3 I/D:ø4 L=80, Cylinder #1,2,3 (Starboard)
1 I/D:ø4 L=480, Cylinder #4 (Starboard)
1 I/D:ø4 L=300, Crank case (Starboard)
1 I/D:ø4 L=280, Crank case (Starboard)
6
12
2
2 M6 L=12mm W/SW
1
1
1
Do not reuse.
1
Do not reuse.
1
Do not reuse.
2 M6 L=20mm W/PW
1 Compressor - #4 Crankcase
2
1
1
1
1
1
1
1
Remarks
5
5-13