TOHATSU TLDI MD 115A SERIES Service Manual page 149

Remove air chamber and remove reed valve ass'y 1.
3.
4. Inspection of Reed Valve Ass'y
Check reed valve and valve seat surface for bend, wear
and damage. Replace if the bend is out of the specified
range.
Reed Valve Stopper Height
9.2 - 9.4 mm (0.362 - 0.370 in)
Reed Valve Bend a :
0.2 mm (0.008 in)
5. Assembling Air Box
Assemble air box by reversing removal steps.
1) When assembling, replace all gaskets with new ones.
2) Replace mounting bolts with new ones, or when reusing
mounting bolts, apply ThreeBond's thread lock #1342 to
them.
Air Chamber Cover Mounting Bolts :
9 N · m (7 lb · ft) [0.9 kgf · m]
Throttle Body Mounting Bolts :
15 N · m (11 lb · ft) [1.5 kgf · m]
TLDI 115A 2007
b :
1 Gasket
1
1
1342
1342
1
Do not reuse.
5
1
1
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