TOHATSU TLDI MD 115A SERIES Service Manual page 40

Service Data
Description
Air Rail
Air Regulator
Fuel Regulator
Vapor Separator
Air Compressor
Drive Belt
Ignition Coil
Spark Plug Cap
Engine Control Unit
(ECU)
Magneto
(Alternator)
Spark Plug
Air Injector
Fuel Injector
Fuel Feed Pump (FFP)
Crank-position Sensor
Throttle Position
Sensor (TPS)
Water Temperature
Sensor
Oil Level Sensor
MAT Sensor
Rectifiers
Electric Oil Pump
Stater Motor
Starter Solenoid
Fuse
Power Relay
MAP Sensor
*The spark plug cap (5kΩ resistance) is assembled to the ignition coil with an adhesive agent.
2-14
Item
Wear and damage on O-rings
Air pressure
Fuel pressure
Seal ring wear and damage
Float
Cylinder bore
Piston diameter <maximum diameter>
<Measure at a point 10mm(0.394 in) above
the lower edge of the piston skirt.>
Piston ring end gap
Reed valve tip clearance
Tension and appearance
Primary coil resistance
(between L - B/R, B/W, B/G, B/L lines)
Secondary coil resistance
(between high tension cord and B line)
Resistance
Low-speed ESG trigger
High-speed ESG trigger
Alternator (max.)
Charging performance
Charge coil resistance <Y-Y-Y wire>
Standard plug
Plug gap
Resistance between terminals
Operating condition
Resistance between terminals
Wear and damage on seals and grommets
Operating condition
Gap with encoder ring <flywheel>
Pickup coil resistance value
<L/B wire to G/R wire>
Measured values of resistance between connector
terminals
Resistance between terminals
Resistance between terminals
Resistance between terminals
Resistance between terminals
Resistance between terminals
Output
Brush length
Commutator undercut
Commutator outer diameter
Rated voltage
Rated timing
Exciting current
Exciting coil resistance
Capacity
Resistance between terminals
Output
Standard Values
0.55 Mpa (79.6 psi) [5.6 kg/㎠] ±7%
Measured air pressure + 0.07 Mpa (10.1 psi) [0.71kg/㎠] ±10%
50.00 - 50.02 mm (1.9685 - 1.9694 in)
49.96 - 48.98 mm (1.9670 - 1.9677 in)
Top: 0.10 - 0.25 mm (0.004 - 0.010 in)
Second: 0.10 - 0.25 mm (0.004 - 0.010 in)
0.2 mm (0.008 in) or less
Tension: 100 - 230N
(Tension measuring instrument by Yunitta)
0.4 - 0.6 Ω 20℃ (68ﾟF)
6.8 - 10.2 kΩ 20℃ (68ﾟF)
*10.8 - 16.2 kΩ ( With spark plug cap)
3.75 - 6.25 kΩ 20℃ (68ﾟF)
App. 3,000 r/min
App. 6,000 r/min
490W
700 r/min 12V - 17.5A or more
6000 r/min 12V - 39A or more
0.12 - 0.19Ω ＠20℃ (68ﾟF)
IZFR5J [NGK]
0.7 mm - 0.8 mm (0.029 - 0.032 in)
1.2 - 1.4 Ω 20℃ (68ﾟF)
1.7 - 1.9 Ω 20℃ (68ﾟF)
0.5 - 0.9 mm (0.020 - 0.036 in)
400 - 600 Ω 20℃ (68ﾟF)
Between upper and lower terminals: 4.0 - 6.0 kΩ
Between upper and middle terminals: resistance value(kΩ)
Fully closed Fully opened
TPS1 0.5 - 1 4 - 6
TPS2 0.5 - 1 4 - 6
0.91 - 1.37 kΩ 20 ℃ (68ﾟF)
0.13 - 0.19 kΩ 100 ℃ (212ﾟF)
Sensor ON position : ∞
Sensor OFF position : 0Ω
2.35 - 2.55 kΩ 20 ℃ (68ﾟF)
0.30 - 0.35 kΩ 80 ℃ (176ﾟF)
Refer to tester checkpoint table
1.84 - 2.08 Ω 20 ℃ (68ﾟF)
12 V 1.0 kW
14 - 15 mm (0.55 - 0.59 in)
0.5 - 0.8 mm (0.020 - 0.032 in)
33 mm (1.30 in)
12 V (DC)
30sec (80A)
4A or less
3.52 - 5.28Ω
15A x 1, 25A x 1, 30A x 1
90 - 110Ω
3.1 - 4.6 V @25℃ (77ﾟF)
TLDI 115A 2007