Inspections And Adjustments - TOHATSU TLDI MD 115A SERIES Service Manual

Inspections and Adjustments

1. Special Tool ................................. 3-2
2. Inspection Schedule .................. 3-3
3. Top Cowl .................................... 3-4
1) Adjustment of Cover Hook............... 3-4
2) Oil Filter and Oil Tank..................... 3-4
3) Air Bleeding ................................. 3-5
4. Fuel System ................................. 3-6
1) Inspection of Fuel Pipes and Joints ... 3-6
2) Inspection of Fuel Filter .................. 3-7
3) Inspection of Air Compressor Air Filter ... 3-7
4) Inspection of Air Pressure ............... 3-7
5) Inspection of Fuel Pressure ............ 3-8
5. Cooling System ........................... 3-9
1) Inspection of Cooling Water Passage ... 3-9
2) Flushing with Water ..................... 3-10
3) Inspection of Compression Pressure ... 3-13
6. Power Unit ................................. 3-14
1) Inspection of Drive Belt .................. 3-14
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2) Adjustment of Drive Belt Tension ...... 3-15
3) Inspection of Spark Plugs ............... 3-16
4) Inspection of Thermostat ............... 3-17
7. Operating System ........................ 3-18
1) Adjustment of Throttle Cable............ 3-18
2) Adjustment of Shift Cable ............... 3-19
8. PTT System ................................. 3-20
1) Inspection of PTT Unit Operation ...... 3-20
2) Inspection of PTT Fluid Quantity ...... 3-21
9. Lower Unit ................................. 3-21
1) Inspection of Gear Oil Quantity......... 3-22
2) Replacement of Gear Oil ............... 3-23
3) Inspection of Gear Case (for leakage) ... 3-23
10. Others ....................................... 3-24
1) Replacement of Anode .................. 3-24
2) Inspection of Battery ..................... 3-25
3) Greasing .................................... 3-26
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