Cowl, Bracket And Ptt - TOHATSU TLDI MD 115A SERIES Service Manual

Cowl, Bracket and PTT

1. Special tools .............................. 7-2
2. Parts Layout .............................. 7-3
Cowl ............................................. 7-3
Bottom Cowl .................................... 7-4
Shift ............................................. 7-6
Drive Shaft Housing........................... 7-8
Bracket .......................................... 7-10
Power Trim & Tilt .............................. 7-12
3. Inspection Items ........................ 7-14
1) Inner Cowl ................................. 7-14
2) Removing Top Cowl .................. 7-14
3) Adjustment of Cover Hook ............ 7-14
4) Removing Bottom Cowl ............... 7-15
5) Removing Drive Shaft Housing ...... 7-16
6) Disassembly of Drive Shaft Housing ... 7-17
7) Inspection of Drive Shaft Housing ... 7-19
8) Assembly of Drive Shaft Housing Parts ... 7-20
9) Assembling Drive Shaft Housing Parts ... 7-23
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10) Removing Steering Shaft Arm ...... 7-24
11) Removing PTT Unit ..................... 7-25
12) Removing Clamp Bracket ............ 7-27
13) Assembling Clamp Bracket Parts...... 7-28
14) Installation of PTT Unit .................. 7-28
15) Assembling Steering Arm Parts...... 7-30
16) Removing Motor ........................ 7-31
17) Inspection of Power Trim and Tilt Motor ... 7-32
18) Assembling Power Trim and Tilt Motor Parts ... 7-34
19) Removing Reservoir .................. 7-35
20) Disassembly of Gear Pump ......... 7-35
21) Disassembling Bracket Unit and
Assembling the Parts .................. 7-36
22) Disassembly of Tilt Cylinder and
Trim Cylinder, and Assembly of the Parts ... 7-36
23) Assembling PTT Unit Parts ......... 7-37
24) Air-Purging PTT Unit .................. 7-41
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