Removing Motor - TOHATSU TLDI MD 115A SERIES Service Manual

16) Removing Motor

1. Fully extend tilt rod and trim rods.
Check that tilt rod and trim rods are fully
extended.
Disassembling the unit with the rods
retracted causes the hydraulic fluid to spurt.
When working on the PTT unit, tilt down
the outboard motor to vertical position.
Connecting electrical wires to battery
terminals may cause sparks to occur. Do
not perform this work when flammable
matter is near the working area.
Remove power trim and tilt motor 2, O ring 3 and gear
2.
pump filter 4 from pump 1.
· Before removing power trim and tilt
motor, fully extent trim rods and tilt arm
to prevent the fluid from spurting due to
internal pressure.
· When removing tilt motor from power trim
and tilt unit, do not push down trim rod or
tilt arm. Doing so causes fluid to spurt.
Clean or replace gear pump filter 4 if it is clogged or
3.
damaged.
Move lead holder 1 and rubber spacer 2 away from
4.
stator 3, and remove stator 3.
Cover armature shaft end with clean cloth, hold
the shaft using a pair of pliers, and remove
armature 4 from stator carefully.
5. Remove armature from PTT motor base.
Do not apply grease or oil to commutator.
TLDI 115A 2007
CAUTION
CAUTION
WARNING
WARNING
Blue
Green
2
3
4
1
1
2
4
3
7
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