Inspection Of Brushes; Inspection Of Pinion - TOHATSU TLDI MD 115A SERIES Service Manual

3) Inspection of Brushes

Measure brush length a, and replace brush if the length is
1.
less than specified value.
Brush Length a : Standard Value
14 - 15 mm (0.55 - 0.59 in)
Wear Limit :
12 mm (0.47 in)
2. Check conductivity between brush and starter terminal.
Replace brush ass'y if any of the following conditions is
met.
Between Brush and
Brush
Between Brush and
Motor Base
Between Brush and
Starter Motor Terminal 3 - 1
Between Brush and
Motor Base

4) Inspection of Pinion

1. Check pinion teeth for nick and wear.
Replace if necessary.
TLDI 115A 2007
2 - 4
Conductive
3 - 4
2 - 5
Conductive
3 - 5
2 - 1
No Conductivity
4 - 5 No Conductivity
a
1
2
4
3
5
8
8-5