~HONDA
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GL 12000' GL1200A
TROUBLESHOOTING
Engine will not crank
•
Battery or charging system faulty
• Starter or starter system faulty
•
Engine seized
• Switches or accessory faulty
Engine cranks but will not start
•
Out of fuel or incorrect fuel
•
Engine stop switch off
•
Ignition system faulty
•
Fuel filter clogged
•
Fuel cap vent clogged
Engine cranks but wiil not start-cold weather
•
Battery weak due to low temperature
•
Incorrect choke cable adjustment
•
lee in fuel lines, carburetors, fuel tank, or fuel filter
•
Incorrect engone oil
•
Water pump iced {incorrect antifreeze ratiol
Engine cranks but will not start-engine hot
•
Fuel flow stopped by boiling (vapor lock) in lines, car·
buretor, or fuel pump
•
Incorrect starting procedure
Run-on (continues to run with ignition off)
•
Excessive carbon build-up in engine
•
Intake pipe leak
•
Old or incorrect fuel
Lack of power or high speed performance
•
Alternator voltage low or battery low
•
Ignition system faulty
•
Intake pipe leaks
•
Not enough fuel
•
Valve springs weak or broken
•
Cylinder head gasket blown
MAINTENANCE
Misfires at idie
•
Dirty air cleaner
•
Spark plugs gapped incorrectly
•
Spark plug caps faulty
•
Ignition cables deteriorated
•
Carburetor problems (choke, clogged jets, high float
level, etc.)
Mid-range performance poor
•
Incorrect spark plug heat range
•
Faulty spark plugs
•
Ignition system faulty
•
Low engine compression
•
Low fuel pump pressure
•
Improperly adjusted throttle linkage
Backfires, explosions in muffler
•
Ignition system faulty
•
Retarded ignition timing
•
Valve timing faulty
•
Lean mixture loften due to dirt or water in fuel, or
intake air leak)
•
Slow air cut-off valve faulty
•
Leaky or sticking intake valve or weak or broken intake
valve spring
•
FaUlty hydraulic tappet
•
Weak or broken exhaust valve spring(s}
•
Burnt exhaust varve(s)
Pre-ignition (mixture ignites before spark plug fires)
•
Hot spot in combustion chamber (carbon particle)
•
Overheated valve (sticking in guide)
•
Overheated engine
3-3
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