--
- - - - - - - - - - - - - - - -
- - -
- - - - - -
- - - - - - - - - - - - - -
FINAL DRIVE
Replace the pinion gear shim with a thicker one if , - - - - - - - - - - - - - - - - - - - - - - - ,
the contact pattern is too high, toward the face.
Too High:
PINION SHIM
14-10
Install the case cover and tighten the bolts in a criss
cross pattern in several steps until the cover evenly
touches the gear case.
Tighten the two 10 mm bolts to the specified torque
in several steps alternately.
TORQUE: 47 N·m (4.8 kgf·m, 35 Ibf·ft)
Tighten the six 8 mm bolts to the specified torque in
a crisscross pattern in several times.
TORQUE: 25 N·m (2.5 kgf·m, 18Ibf·ft)
Remove the oil filler cap.
Rotate the ring gear several times in normal direc
tion of rotation.
Check the gear tooth contact pattern through the oil
filler hole.
Contact is normal if the Prussian Blue is transferred
to the approximate center of each tooth and slightly
towards the face.
If the patterns are not correct, remove and replace
the pinion gear shim with a suitable one
(page 14-12).
Replace the pinion gear shim with a thinner one if
the contact pattern is too low, toward the flank.
The patterns will shift about 1.5 - 2.0 mm (0.06
0.08 in) when the thickness of the shim is changed
by 0.1 mm (0.004 in).
PINION GEAR SHIMS:
A: 1.82 mm (0.072 in)
B: 1.88 mm(0.074 in)
C: 1.94 mm (().076 in)
D: 2.00 mm (0.079 in) - Standard
E: 2.06 mm (0.081 in)
F: 2.12 mm (0.083 in)
G: 2.18 mm (0.086 in)
For pinion gear shim replacement (page 14-13).
8mm BOLTS
GEAR CASE COVER
Normal:
TOE
TOE
HEEL
HEEL
-
FACEt~
~rE
COAST SIDE
FLANK
FLANK
DRIVE SIDE
FACE
i~E
SIDE
Too Low:
I~
~~
+
DRIVE
COAST
FLANK
SIDE
SIDE
FLANK
FACE
~
COAST
i
SIDE