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2009 VT750C2 Shadow Spirit
Honda 2009 VT750C2 Shadow Spirit Manuals
Manuals and User Guides for Honda 2009 VT750C2 Shadow Spirit. We have
1
Honda 2009 VT750C2 Shadow Spirit manual available for free PDF download: Service Manual
Honda 2009 VT750C2 Shadow Spirit Service Manual (479 pages)
2007-2009 Motorcycle
Brand:
Honda
| Category:
Motorcycle
| Size: 25.07 MB
Table of Contents
How to Use this Manual
2
Contents
2
Symbols
3
Table of Contents
4
General Information
4
Service Rules
5
Abbreviation
5
Model Identification
5
Serial Numbers
6
Labels
6
General Specifications
8
Lubrication System Specifications
10
Fuel System Specifications
10
Cooling System Specifications
10
Cylinder Head/Valve Specifications
11
Cylinder/Piston Specifications
11
Clutch/Gearshift Linkage Specifications
12
Alternator/Starter Clutch Specifications
12
Crankshatf/Transmission Specifications
13
Final Drive Specifications
13
Front Wheel/Suspension/Steering Specifications
14
Rear Wheel/Brake/Suspension Specifications
14
Hydraulic Brake Specifications
14
Battery/Charging System Specifications
15
Ignition System Specifications
15
Electric Starter Specifications
15
Lights/Meters/Switches Specifications
15
Engine & Frame Torque Values
16
Standard Torque Values
16
Lubrication & Seal Points
22
Cable & Harness Routing
25
Evap Control System (California Type Only)
38
Emission Control Systems
42
Exhaust Emission Control System
43
Fuel Permeation Emission Control System
43
Evaporative Emission Control System (California Type Only)
44
Noise Emission Control System
44
Technical Feature
46
Fuel Cut-Off Solenoid Valve
47
Oxidation Catalytic Converter Protection from Unburned Gasoline (California Type Only)
47
Heat-Tube
48
Frame/Body Panels/Exhaust System
50
Seat
52
Fuel Tank
53
Left Crankcase Rear Cover
54
Steering Side Cover
54
Front Fender
55
Rear Fender
55
Exhaust System
57
Maintenance
62
Maintenance Schedule
65
Fuel Line
66
Throttle Operation
66
Choke Operation
67
Air Cleaner
68
Crankcase Breather
69
Sub Air Cleaner
69
Spark Plug
70
Valve Clearance
71
Engine Oil
73
Engine Oil Filter
74
Cooling System
76
Engine Idle Speed
76
Radiator Coolant
76
Secondary Air Supply System
77
Final Drive Oil
79
Brake Fluid
80
Brake Shoes/Pads Wear
81
Brake System
81
Brake Light Switch
83
Clutch System
83
Headlight Aim
83
Sidestand
84
Nuts, Bolts, Fasteners
85
Suspension
85
Wheels/Tires
86
Steering Head Bearings
87
Lubrication System
88
Lubrication System Diagram
89
Oil Pressure Inspection
92
Oil Pump
93
Oil Pump Assembly
96
Fuel System
100
Component Location
101
Air Cleaner Housing
105
Carburetor Removal
106
Carburetor Disassembly/Inspection
108
Carburetor Assembly
114
Intake Manifold
122
Pilot Screw Adjustment
124
High Altitude Adjustment
125
Secondary Air Supply System
127
Cooling System
134
System Flow Pattern
135
System Testing
138
Coolant Replacement
139
Thermostat
141
Thermostat Housing
142
Radiator/Cooling Fan
144
Water Pump
149
Radiator Reserve Tank
150
Engine Removal/Installation
152
Component Location
153
Engine Installation
158
Cylinder Head/Valve
164
Component Location
165
Service Information
166
Troubleshooting
168
Cylinder Compression
169
Cylinder Head Cover Removal
169
Camshaft Removal
171
Camshaft Holder Disassembly
176
Cylinder Head Removal
177
Cylinder Head Disassembly
178
Valve Guide Replacement
181
Valve Seat Inspection/Refacing
182
Cylinder Head Assembly
185
Cylinder Head Installation
187
Camshaft Installation
189
Installation
191
Cylinder Head Cover Installation
194
Cylinder/Piston
198
Cylinder/Piston Removal
201
Cylinder/Piston Installation
206
Clutch/Gearshift Linkage
210
Component Location
211
Service Information
212
Troubleshooting
213
Right Crankcase Cover Removal
214
Clutch Removal
216
Primary Drive Gear
221
Gearshift Linkage
223
Clutch Installation
227
Right Crankcase Cover Installation
230
Alternator/Starter Clutch
234
Stator Removal
237
Flywheel/Starter Clutch
238
Starter Idle/Reduction Gear Inspection
239
Starter Driven Gear/Starter Clutch Removal
240
Starter Clutch Inspection
240
Starter Driven Gear/Starter Clutch Installation
241
Flywheel Installation
243
Stator Installation
244
Crankshaft/Transmission
248
Component Location
249
Service Information
250
Troubleshooting
255
Crankcase Separation
256
Crankshaft/Connecting Rod
257
Crankpin Bearing
257
Side Clearance Inspection
258
Connecting Rod Removal
258
Crankshaft Inspection
259
Connecting Rod Installation
259
Oil Clearance Inspection
260
Bearing Inspection
260
Crankshaft Installation
260
Crankpin Bearing
260
Bearing Selection
261
Connecting Rod Selection
262
Main Journal Bearing
263
Transmission
267
Transmission Disassembly
268
Transmission Assembly
273
Mainshaft
273
Countershaft
274
Output Gear
275
Backlash Inspection/Gear Tooth Contact Pattern Check
279
Output Drive Gear Disassembly
283
Output Driven Gear Disassembly
284
Output Driven Gear Assembly
287
Output Drive Gear Assembly
290
Crankcase Bearing Replacement
294
Crankcase Assembly
296
Final Drive
298
Final Drive Removal
304
Backlash Inspection
305
Final Drive Disassembly/Inspection
305
Final Gear Case Separation
306
Gear Tooth Contact Pattern Check
306
Ring Gear Removal/Shim Replacement
308
Pinion Gear Removal
309
Pinion Gear Bearing Removal/Shim Replacement
310
Case Bearing Replacement
311
Final Drive Assembly
314
Pinion Gear Installation
314
Ring Gear Installation
316
Final Gear Case Assembly
318
Front Drive Installation
319
Front Wheel/Suspension/Steering
322
Component Location
323
Handlebar
327
Front Wheel
334
Wheel Balance
338
Fork
340
Fork Spring
343
Oil Lock Piece/Spring
343
Fork Tube/Slider/Piston
344
Steering Stem
349
Bearing Replacement
351
Steering Bearing Pre-Load
355
Rear Wheel/Brake/Suspension
356
Service Information
358
Troubleshooting
360
Rear Wheel
361
Rear Brake
369
Brake Pedal
372
Shock Absorber
376
Swingarm
377
Pivot Bearing Outer Race Replacement
379
Hydraulic Brake
384
Brake Fluid Draining
388
Brake Fluid Replacement/Air Bleeding
388
Brake Pad Replacement
390
Brake Pad/Disc
390
Brake Disc Inspection
391
Master Cylinder
391
Front Brake Caliper
396
Battery/Charging System
402
System Location
403
Service Information
404
Troubleshooting
406
Battery
407
Charging System Inspection
408
Charging Voltage Inspection
408
Current Leakage Test
408
Regulator/Rectifier
409
Wire Harness Inspection
409
Alternator Charging Coil
410
Ignition System
412
Ignition Coil
413
System Diagram
413
Service Information
414
Ignition Timing
414
Troubleshooting
415
Ignition System Inspection
416
Ignition Coil Primary Peak Voltage
416
Ignition Pulse Generator Peak Voltage
418
Ignition Coil
419
Rear Ignition Coil
419
Ignition Timing
420
TP Sensor
421
Electric Starter
424
System Diagram
425
Starter Motor
429
Starter Relay Switch
438
Diode
439
Lights/Meters/Switches
442
Service Information
444
Headlight
446
Bulb Replacement
446
Headlight Case Removal/Installation
446
Turn Signal Light
447
Brake/Tail Light
448
License Light
449
Speedometer/Vs Sensor
450
Power/Ground Line Inspection
450
Speedometer Inspection
450
Speedometer Removal/Installation
451
VS Sensor Inspection
452
VS Sensor Replacement
452
Coolant Temperature Indicator/Ect Sensor Switch
453
ECT Sensor Switch Inspection
454
ECT Sensor Switch Replacement
454
Fan Motor Switch
455
Oil Pressure Indicator
456
Ignition Switch
457
Handlebar Switch
458
Brake Light Switch
459
Clutch Switch
460
Neutral Switch
460
Sidestand Switch
461
Horn
462
Turn Signal Relay
462
Wiring Diagrams
464
Wiring Diagram (49 States/Canada Type)
465
Wiring Diagram (California Type)
467
Troubleshooting
469
Engine Does Not Start or Is Hard to Start
470
Engine Lacks Power
471
Poor Performance at Low and Idle Speed
473
Poop Performance at High Speed
474
Poor Handling
475
Index
477
TURN SIGNAL Relay
478
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