Honda Shadow Phantom 2020 Manual
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Honda Shadow Phantom 2020 Manual

Honda Shadow Phantom 2020 Manual

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Contents
31MJA820
2020 Shadow Phantom (VT750C2B)
MOM 17225 (1906)
P. 2
P. 16
P. 31
P. 80
P. 99
P. 121
P. 125

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Summary of Contents for Honda Shadow Phantom 2020

  • Page 1: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 31 Troubleshooting P. 80 Information P. 99 Specifications P. 121 Index P. 125 31MJA820 2020 Shadow Phantom (VT750C2B) MOM 17225 (1906)
  • Page 2 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 3 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 4: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 14 Loading ..............

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, positioning the basic course, and even experienced riders yourself so other drivers can see you, signaling will find the advanced course beneficial.
  • Page 7 Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It's important to keep your vehicle properly Personal safety is your first priority. If you or maintained and in safe riding condition. anyone else has been injured, take time to...
  • Page 8 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 9: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
  • Page 10 Safety Labels...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Must fit comfortably but securely, with the ● chin strap fastened. Ride cautiously and keep your hands on the Face shield with unobstructed field of vision ● ● handlebar and feet on the footpegs. or other approved eye protection Keep passenger's hands onto the seat strap ●...

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period Jacket and Pants During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's Protective, highly visible, long-sleeved jacket future reliability and performance.
  • Page 13 Riding Precautions Exercise caution on low traction surfaces. Engine Braking ● The tires slip more easily on such Engine braking helps slow your vehicle down surfaces and braking distances are when you release the throttle. For further longer. slowing action, downshift to a lower gear. Use Avoid continuous braking.
  • Page 14 Riding Precautions Parking with the Side Stand Parking Stop the engine. Park on a firm, level surface. ● Push the side stand down. If you must park on a slight incline or loose ● Slowly lean the vehicle to the left until its surface, park so that the vehicle cannot weight rests on the side stand.
  • Page 15 Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. ● Use recommended octane number. Using ● lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 17: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 18: Operation Guide

    Parts Location Main fuse (P.98) Fuse box (P.97) Front brake fluid reservoir (P.65) Front brake lever Fuel fill cap (P.28) Throttle grip (P.76) Air cleaner (P.60) Crankcase breather tube (P.77) Rear brake pedal (P.67) Engine oil fill cap/dipstick (P.56) Engine oil drain bolt (P.58) Engine oil filter (P.58)
  • Page 19 Clutch lever (P.73) Battery (P.51) Document bag (P.30) Seat (P.52) Rear suspension spring preload adjuster (P.79) Helmet holder (P.29) Final drive oil fill hole cap (P.63) Final drive oil drain bolt (P.64) Compartment box (P.30) Side stand (P.72) Shift lever (P.27)
  • Page 20 Instruments Odometer [ODO]/Tripmeter [TRIP 1/2]/ Clock (24-hour display) Select/Reset button switches between the odometer, tripmeters and clock. • Odometer: Total distance ridden. • Tripmeter: Distance ridden since tripmeter was reset (press and hold Select/Reset button to reset to 0.0). Odometer Select/Reset button Tripmeters Clock...
  • Page 21 Press the Select/Reset button until the To set the clock: desired minute is displayed. Turn the ignition switch to the ON position. Select the digital clock mode. Press and hold the Select/Reset button until Press and hold the Select/Reset button until the hour digits start flashing.
  • Page 22 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position.
  • Page 23 Fuel reserve indicator Comes on briefly when the ignition switch is turned to the ON position. When this indicator comes on, remaining fuel approximately 0.87 US gal (3.3 L) Turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral.
  • Page 24 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Horn button Start button Turn signal switch Headlight turns off when operating Pressing the switch turns the the starter motor.
  • Page 25 Ignition switch Turns electrical system Switches the electrical system on/off. on for starting/riding. Key can be removed when in the OFF position. Turns engine off. Continued...
  • Page 26 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Insert the key in the steering lock and turn it prevent theft. 180 degrees clockwise. A U-shaped wheel lock or similar device is Remove the key.
  • Page 27 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 28 Starting the Engine (Continued) If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If the engine does not start, wait 10 seconds before trying steps a &...
  • Page 29 Shifting Gears Your vehicle transmission has 5 forward Recommended Shift Points gears in a one-down, four-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 30 Refueling Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, Fuel fill cap and turn it clockwise to open the fuel fill cap. Ignition key Lower edge of Closing the Fuel Fill Cap filler neck After refueling, align the fuel fill cap latch with the slot in the filler neck.
  • Page 31 Storage Equipment Helmet holder is located on the left side Locking below the seat. Hang your helmet on the holder pin and push it in to lock. Helmet holder Remove the key. Use the helmet holder only when parked. WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash...
  • Page 32 Storage Equipment (Continued) Space to store a document bag is located The tool kit is in the compartment box under the seat. behind the left side cover. Compartment box Document bag Tool kit Ignition key Insert the ignition key and turn it counterclockwise to unlock.

  • Page 33: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 32 Side Stand ............P. 72 Maintenance Schedule........

  • Page 34: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 35 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your vehicle on a firm, level surface ●...

  • Page 36: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. All scheduled maintenance is maintenance is carried out.
  • Page 37 Replace mechanically skilled. Clean Procedures are provided in an official Honda Service Manual (2 P. 116). : Technical. In the interest of safety, have your vehicle serviced by your dealer. Continued...
  • Page 38 Maintenance Schedule Odometer Reading Frequency × 1,000 mi Refer to Items page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Final Drive Oil Brake Fluid Brake Shoes/Pads Wear 66, 70 Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension Nuts, Bolts, Fasteners –...

  • Page 39: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 40: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items after you get on your Pre-ride Inspection vehicle: To ensure safety, it is your responsibility to Throttle action moves smoothly without ● perform a pre-ride inspection and make sure binding. P. 76 that any problem you find is corrected. A pre- Brake lever and pedal operate normally.
  • Page 41 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 42 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame behind the left side cover.
  • Page 43 Maintenance Fundamentals Electrolyte splashes into your mouth: Battery ● Rinse mouth thoroughly with water, and Your vehicle has a maintenance-free type do not swallow. battery. You do not have to check the battery WARNING electrolyte level or add distilled water. Clean the battery terminals if they become dirty or The battery gives off explosive corroded.
  • Page 44 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 45 Bump starting is also not ratings, see “Specifications.” P. 123 recommended. Blown fuse NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system. Fuses NOTICE Fuses protect the electrical circuits on your Replacing a fuse with one that has a higher vehicle.
  • Page 46 P. 122 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the circular API service symbol. label to make sure that the oil satisfies all of the following standards:...
  • Page 47 Recommended Coolant NOTICE Pro Honda HP Coolant is a pre-mixed solution Brake fluid can damage plastic and painted surfaces. of antifreeze and distilled water. Wipe up spills immediately and wash thoroughly.
  • Page 48 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tires for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the vehicle is washed or exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain foreign objects...
  • Page 49 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 50 Always use the size and type of tires and load range. recommended in this owner's manual. Have the wheel balanced with Honda ● Genuine balance weights or equivalent after the tire is installed.
  • Page 51 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 52 Maintenance Fundamentals Air Cleaner This vehicle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 53: Removing & Installing Body Components

    Removing & Installing Body Components Battery Disconnect the negative - terminal from the battery. Disconnect the positive + terminal from Battery cover screw Battery cover the battery. Remove the battery taking care not to drop the terminal nuts. Battery Installation Install the parts in the reverse order of removal.

  • Page 54: Seat

    Removing & Installing Body Components Seat Seat Removal Remove the mounting bolt A and bolts B. Seat mounting bolt A Pull the seat back and up. Seat Installation Insert the tab into the frame cross member. Frame cross Tighten the seat mounting bolts B. member Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) Tighten the seat mounting bolt A...

  • Page 55: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. Grommets Removal Grasp the side cover. Side cover Remove the prongs from the grommets. Remove the side cover. Installation Install the parts in the reverse order of removal.

  • Page 56: Spark Plug

    Spark Plug Checking Spark Plug Spark plug cap For the recommended spark plugs, see “Specifications.” P. 122 Use only the recommended type of spark plugs in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 57 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 58: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/ dipstick If the engine is cold, idle the engine for 3 Upper to 5 minutes. level Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your vehicle in an upright position on a firm, level surface.
  • Page 59 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 60 Changing the oil and filter requires special tools. We recommend that you have your vehicle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 61 Engine Oil Changing Engine Oil & Filter Remove the oil filter with a filter wrench Install the new oil filter and tighten. and let the remaining oil drain out. Make Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) sure the prior seal is not stuck to the engine.

  • Page 62: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Air cleaner housing cover Use a new Honda Genuine air cleaner element or an equivalent specified for your Bolts vehicle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems.

  • Page 63: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Place your vehicle on a firm, level surface.
  • Page 64 Coolant Changing Coolant Changing Coolant Securely reinstall the reserve tank cap. WARNING Have your dealer change the coolant unless Removing the radiator cap while the you have the proper tools and are engine is hot can cause the coolant to mechanically qualified.

  • Page 65: Final Drive Oil

    Final Drive Oil Checking the Final Drive Oil Adding Final Drive Oil Place your vehicle on the side stand on a If the final drive oil level is low, check for oil level surface. leaks. Add the recommended final drive oil Remove the oil fill hole cap and O-ring.
  • Page 66 Final Drive Oil Changing Final Drive Oil Changing Final Drive Oil Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Place your vehicle on the side stand on a Torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) level surface.

  • Page 67: Brakes

    Brakes Checking the Front Brake Fluid If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the Place your vehicle in an upright position brake pads for wear. on a firm, level surface.
  • Page 68 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Inspect the brake pads from the bottom of the brake caliper. Pads If necessary have the pads replaced by your Check the condition of the brake pad wear dealer. indicators. Always replace both left and right brake pads The pads need to be replaced if a brake pad at the same time.
  • Page 69 Brakes Adjusting the Rear Brake Pedal Height Adjusting the Rear Brake Pedal Inspecting the Rear Brake Height Pedal Freeplay The stopper bolt is provided to allow Place your vehicle on its side stand on a adjustment of the pedal height. firm, level surface.
  • Page 70 Brakes Adjusting the Rear Brake Pedal Freeplay Adjusting the Rear Brake Pedal Freeplay Make sure the cut-out on the adjusting nut is Decrease seated on the brake arm pin when adjusting Brake Freeplay the freeplay. arm pin Brake arm pin Increase Adjusting nut Freeplay...
  • Page 71 Brakes Adjusting the Rear Brake Pedal Freeplay Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake pedal.
  • Page 72 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake Arrow panel When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Brake arm...
  • Page 73 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 74: Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, Side stand spring and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 75: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 76 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Upper clutch cable adjuster the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 77 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower clutch cable adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the lower clutch cable adjusting nut –...

  • Page 78: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is 1/16 freeplay is correct.

  • Page 79: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container to receive deposits. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 80: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the screw in or out as necessary using provided Phillips screwdriver. Obey local laws and regulations. Screw Raise Lower...

  • Page 81: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Adjusting the suspension requires a pin spanner. We recommend that you have your vehicle serviced by your dealer. 1 2 3 4 5 Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 82: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 81 Overheating (High coolant temperature indicator is on) ..........P. 82 Warning Indicators On or Flashing....P. 83 Low Oil Pressure Indicator ........ P. 83 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 83 Tire Puncture ............

  • Page 83: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 25 sequence.

  • Page 84: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer. ● comes on.

  • Page 85: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 86: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire or tube repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 87 Tire Puncture Removing Wheels Front Wheel Loosen the right and left axle pinch bolts. Support your vehicle securely and raise Removal the front wheel off the ground using a Place your vehicle on a firm, level surface. maintenance stand or a hoist. Remove the front axle bolt.
  • Page 88 Tire Puncture Removing Wheels Installation Tighten the left axle pinch bolts. Attach the side collars to the wheel. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) On the left side, place the wheel between the fork legs and insert the front axle shaft, Tighten the axle bolt.
  • Page 89 Tire Puncture Removing Wheels If a torque wrench was not used for Check the clearances between each installation, see your dealer as soon as surface of the brake disc and the brake possible to verify proper assembly. bracket (not the brake pads) are Improper assembly may lead to loss of symmetrical.
  • Page 90 Tire Puncture Removing Wheels Remove the exhaust pipe joint nuts. Remove the muffler bracket bolts and nuts, washers. Exhaust pipe joint nuts Remove the mufflers. Muffler bracket bolts Washers Nuts...
  • Page 91 Tire Puncture Removing Wheels Removal Loosen the axle holding bolt. Place your vehicle on a firm, level surface. Rear axle shaft Brake arm Axle holding Support your vehicle securely and raise Brake rod bolt the rear wheel off the ground using a maintenance stand or a hoist.
  • Page 92 Recommended molybdenum disulfide Move the wheel to the right to separate it paste: from the final drive gear case. (USA only) Pro Honda Moly 60 Paste or Remove the wheel. equivalent Rear Position the wheel between the swingarm axle nut and the final drive gear case.
  • Page 93 Tire Puncture Removing Wheels Reassemble the brake stopper arm. After installing the wheel, apply the brake Tighten the stopper arm nut. pedal several times, then check if the wheel rotates freely. Recheck the wheel if Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) the brake drags or if the wheel does not rotate freely.
  • Page 94 Tire Puncture Removing Wheels Muffler Installation Before installing the muffler, replace the muffler gasket with a new gasket. Tighten the nuts and bolts. Exhaust pipe joint nut: Torque: 18 lbf·ft (25 N·m, 2.5 kgf·m) Muffler bracket nut: Torque: 32 lbf·ft (44 N·m, 4.5 kgf·m) Reinstall the right footpeg.

  • Page 95: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF position. charging.
  • Page 96 Electrical Trouble Burned-out Light Bulb Headlight Bulb Remove the headlight bolts from the headlight case. Headlight bolts Gently pull the lower end of the headlight forward and remove the headlight. Headlight Disconnect the connector. Remove the seat rubber. Unhook the pin and remove the bulb. Install a new bulb and parts in the reverse order of removal.
  • Page 97 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight Bulb Front/Rear Turn Signal Bulb Taillight lens Lens packing Turn signal lens Screw Bulb Bulb Screws Remove the taillight lens by removing the Remove the turn signal lens and lens screws. packing by removing the screw. Slightly press the bulb in and turn it Slightly press the bulb and turn it counterclockwise.
  • Page 98 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws and license light cover. Pull the bulb out of the socket without turning it. Install a new bulb and parts in the reverse order of removal. After putting back the cover packing in place, install the license light cover.

  • Page 99: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the right side cover. P. 53 Open the fuse box cover. Pull the fuses out one by one to check for Before handling fuses, see “Inspecting and a blown fuse. Always replace a blown fuse Replacing Fuses.”...
  • Page 100 Electrical Trouble Blown Fuse Main Fuse Remove the right side cover. P. 53 Disconnect the wire connector of the starter magnetic switch. Main Pull the main fuses out and check for a Wire connector fuse blown fuse. Always replace a blown fuse with a spare fuse of the same rating.

  • Page 101: Information

    Vehicle Identification Number..... P. 108 Emission Control Systems ......P. 109 Catalytic Converter ......... P. 114 Oxygenated Fuels..........P. 115 Authorized Manuals ........P. 116 Warranty Coverage and Service ....P. 117 Honda Contacts ..........P. 119 Reporting Safety Defects ......P. 120...

  • Page 102: Keys

    Keys Keys Ignition Key/Steering Lock Key Be sure to record the key number provided with the original keys. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the...

  • Page 103: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 999.9. Ignition Switch Leaving the ignition switch in the ON position Document Bag with the engine stopped will drain the battery. The owner’s manual, registration, and insurance information can be stored in the plastic Do not turn the key while riding.

  • Page 104: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 105 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 106 Caring for Your Vehicle Aluminum Components Exhaust Pipe and Muffler Aluminum will corrode from contact with dirt, The exhaust pipe and muffler are stainless steel mud, or road salt. Clean aluminum parts but may become stained by mud or dust. regularly and follow these guidelines to avoid scratches: To remove mud or dust, use a wet sponge and...

  • Page 107: Storing Your Vehicle

    If you won't be riding for an extended period, For more information about storage, refer to follow these guidelines: the Honda Winter Storage Guide, available from Wash your vehicle and wax all painted your dealer. ●...

  • Page 108: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 109: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 110: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 111: Emission Control Systems

    Emission Control Systems Emission Control Systems Engine number Your vehicle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 112 Noise Emission Requirements Compliance with the terms of the Distributor's Warranties for Honda Motorcycle Emission The EPA requires that vehicles built after Control Systems is necessary in order to January 1, 1983 comply with applicable noise maintain a valid emissions system warranty.
  • Page 113 Emission Control Systems Secondary Air Injection System Exhaust Emission Control System The secondary air injection system adds filtered The exhaust emission control system includes air into the exhaust gas to help improve the following components that should not need emission control performance. adjustment, although periodic inspection by your dealer is recommended.
  • Page 114 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. Blow-by gas is U. S. federal law prohibits the following acts or returned to the combustion chamber through the causing thereof: (1) The removal or the air cleaner and throttle body.
  • Page 115 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Vehicle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your vehicle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 116: Catalytic Converter

    A defective catalytic converter contributes to air or otherwise not running properly, stop pollution and can impair your engine's riding and turn off the engine. Have your performance. A replacement unit must be an vehicle serviced as soon as possible. original Honda part or equivalent.

  • Page 117: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 118: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 119: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following vehicle. warranties: Vehicle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...
  • Page 120 If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 121: Honda Contacts

    Honda Contacts Honda Contacts We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly. American Honda Motor Co., Inc. If you wish to contact Honda directly to Your Honda Dealer comment on your experiences with your vehicle...

  • Page 122: Reporting Safety Defects

    Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying 1200 New Jersey Avenue, SE., American Honda Motor Co., Inc. Washington, DC 20590. You can also obtain other information If NHTSA receives similar complaints, it about motor vehicle safety from: may open an investigation, and if it finds http://www.safercar.gov.

  • Page 123: Specifications

    Specifications Main Components ■ Unleaded gasoline Overall length 94.3 in (2,395 mm) Recommended fuel octane number: Fuel Pump Octane Number (PON) 86 or Overall width 32.5 in (825 mm) higher. Overall height 42.9 in (1,090 mm) Tank capacity 3.70 US gal (14.0 L) Wheelbase 64.6 in (1,640 mm) YTZ14S...
  • Page 124 160/80-15M/C 74S Recommended SAE 10W-30, JASO T 903 standard MA, Pro Tire type bias-ply, tube engine oil Honda GN4 4-stroke oil (USA & Canada) or DUNLOP D404 FG Honda 4-stroke oil, or an equivalent Front BRIDGESTONE G701 motorcycle oil CHENG SHIN M6002...
  • Page 125 Specifications Bulbs Torque Specifications ■ ■ Headlight 12 V-60/55 W Battery cover screw 0.7 lbf·ft (1 N·m, 0.1 kgf·m) Brake light/Taillight 12 V-21/5 W Seat mounting bolt B 19 lbf·ft (26 N·m, 2.7 kgf·m) Front turn signal 12 V-21/5 W x 2 Engine oil drain bolt 21 lbf·ft (29 N·m, 3.0 kgf·m) Rear turn signal...
  • Page 126 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 127: Index

    Index Freeplay..............74 Accessories ............14 System ..............73 Air Cleaner ..........50, 60 Color Label ............40 Authorized Manuals........116 Compartment Box Owner’s Manual ..........30 Coolant............... 61 Battery............41, 51 Crankcase Breather ......... 77 Brake Light Switch........... 71 Crash ..............
  • Page 128 Headlight Dimmer Switch ......22 Helmet Holder..........29 Maintenance High Beam Indicator........21 Fundamentals ............. 38 High Coolant Temperature Indicator ... 20, 82 Importance ............32 Honda Contacts ..........119 Safety ..............33 Horn Button ............22 Schedule............... 34 Maximum Weight Limit ......... 15...
  • Page 129 Modifications............ 14 Engine Oil............44, 56 Final Drive Oil............45 Fuel ................ 28 Neutral Indicator ..........21 Oil ................44 Refueling............28 Removal Odometer ............101 Battery..............51 Seat................ 52 Engine ............44, 56 Side Cover ............53 Final Drive ............. 45, 63 Reporting Safety Defects......
  • Page 130 Storage Warranty Coverage and Service ....117 Compartment ............. 29 Washing ............102 Equipment ............29 Weight Limit..........15, 121 Storing.............. 105 Wheels Switches ............. 22 Front Removal ............ 85 Rear Removal............89 Throttle............... 76 Tires Air Pressure ............46 Puncture ...............
  • Page 131 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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