Table Of Contents - Honda VT750C2 Shadow Spirit Service Manual

Table of Contents

How To Use This Manual2
Contents2
Symbols3
General Information4
Table Of Contents4
Service Rules5
Abbreviation5
Model Identification5
Serial Numbers6
Labels6
General Specifications8
Lubrication System Specifications10
Fuel System Specifications10
Cooling System Specifications10
Cylinder Head/Valve Specifications11
Cylinder/Piston Specifications11
Clutch/Gearshift Linkage Specifications12
Alternator/Starter Clutch Specifications12
Crankshatf/Transmission Specifications13
Final Drive Specifications13
Front Wheel/Suspension/Steering Specifications14
Rear Wheel/Brake/Suspension Specifications14
Hydraulic Brake Specifications14
Battery/Charging System Specifications15
Electric Starter Specifications15
Lights/Meters/Switches Specifications15
Ignition System Specifications15
Standard Torque Values16
Engine & Frame Torque Values16
Lubrication & Seal Points22
Cable & Harness Routing25
Evap Control System (California Type Only)38
Emission Control Systems42
Exhaust Emission Control System43
Fuel Permeation Emission Control System43
Evaporative Emission Control System (California Type Only)44
Noise Emission Control System44
Technical Feature46
Oxidation Catalytic Converter Protection From Unburned Gasoline (California Type Only)47
Fuel Cut-Off Solenoid Valve47
Heat-Tube48
Frame/Body Panels/Exhaust System50
Seat52
Fuel Tank53
Steering Side Cover54
Left Crankcase Rear Cover54
Front Fender55
Rear Fender55
Exhaust System57
Maintenance62
Maintenance Schedule65
Fuel Line66
Throttle Operation66
Choke Operation67
Air Cleaner68
Sub Air Cleaner69
Crankcase Breather69
Spark Plug70
Valve Clearance71
Engine Oil73
Engine Oil Filter74
Engine Idle Speed76
Radiator Coolant76
Cooling System76
Secondary Air Supply System77
Final Drive Oil79
Brake Fluid80
Brake Shoes/Pads Wear81
Brake System81
Brake Light Switch83
Headlight Aim83
Clutch System83
Sidestand84
Suspension85
Nuts, Bolts, Fasteners85
Wheels/Tires86
Steering Head Bearings87
Lubrication System88
Lubrication System Diagram89
Oil Pressure Inspection92
Oil Pump93
Oil Pump Assembly96
Fuel System100
Component Location101
Air Cleaner Housing105
Carburetor Removal106
Carburetor Disassembly/Inspection108
Carburetor Assembly114
Intake Manifold122
Pilot Screw Adjustment124
High Altitude Adjustment125
System Flow Pattern135
System Testing138
Coolant Replacement139
Thermostat141
Thermostat Housing142
Radiator/Cooling Fan144
Water Pump149
Radiator Reserve Tank150
Engine Removal/Installation152
Engine Installation158
Cylinder Head/Valve164
Service Information166
Troubleshooting168
Cylinder Compression169
Cylinder Head Cover Removal169
Camshaft Removal171
Camshaft Holder Disassembly176
Cylinder Head Removal177
Cylinder Head Disassembly178
Valve Guide Replacement181
Valve Seat Inspection/Refacing182
Cylinder Head Assembly185
Cylinder Head Installation187
Camshaft Installation189
Installation191
Cylinder Head Cover Installation194
Cylinder/Piston198
Cylinder/Piston Removal201
Cylinder/Piston Installation206
Clutch/Gearshift Linkage210
Right Crankcase Cover Removal214
Clutch Removal216
Primary Drive Gear221
Gearshift Linkage223
Clutch Installation227
Right Crankcase Cover Installation230
Alternator/Starter Clutch234
Stator Removal237
Flywheel/Starter Clutch238
Starter Idle/Reduction Gear Inspection239
Starter Driven Gear/Starter Clutch Removal240
Starter Clutch Inspection240
Starter Driven Gear/Starter Clutch Installation241
Flywheel Installation243
Stator Installation244
Crankshaft/Transmission248
Crankcase Separation256
Crankshaft/Connecting Rod257
Crankpin Bearing257
Side Clearance Inspection258
Connecting Rod Removal258
Crankshaft Inspection259
Connecting Rod Installation259
Crankshaft Installation260
Bearing Inspection260
Oil Clearance Inspection260
Bearing Selection261
Connecting Rod Selection262
Main Journal Bearing263
Transmission267
Transmission Disassembly268
Transmission Assembly273
Mainshaft273
Countershaft274
Output Gear275
Backlash Inspection/Gear Tooth Contact Pattern Check279
Output Drive Gear Disassembly283
Output Driven Gear Disassembly284
Output Driven Gear Assembly287
Output Drive Gear Assembly290
Crankcase Bearing Replacement294
Crankcase Assembly296
Final Drive298
Final Drive Removal304
Final Drive Disassembly/Inspection305
Backlash Inspection305
Final Gear Case Separation306
Gear Tooth Contact Pattern Check306
Ring Gear Removal/Shim Replacement308
Pinion Gear Removal309
Pinion Gear Bearing Removal/Shim Replacement310
Case Bearing Replacement311
Final Drive Assembly314
Pinion Gear Installation314
Ring Gear Installation316
Final Gear Case Assembly318
Front Drive Installation319
Front Wheel/Suspension/Steering322
Handlebar327
Front Wheel334
Wheel Balance338
Fork340
Oil Lock Piece/Spring343
Fork Spring343
Fork Tube/Slider/Piston344
Steering Stem349
Bearing Replacement351
Steering Bearing Pre-Load355
Rear Wheel/Brake/Suspension356
Rear Wheel361
Rear Brake369
Brake Pedal372
Shock Absorber376
Swingarm377
Pivot Bearing Outer Race Replacement379
Hydraulic Brake384
Brake Fluid Replacement/Air Bleeding388
Brake Fluid Draining388
Brake Pad/Disc390
Brake Pad Replacement390
Master Cylinder391
Brake Disc Inspection391
Front Brake Caliper396
Battery/Charging System402
System Location403
Battery407
Charging System Inspection408
Current Leakage Test408
Charging Voltage Inspection408
Regulator/Rectifier409
Wire Harness Inspection409
Alternator Charging Coil410
Ignition System412
Ignition Coil413
System Diagram413
Ignition Timing414
Ignition System Inspection416
Ignition Coil Primary Peak Voltage416
Ignition Pulse Generator Peak Voltage418
Rear Ignition Coil419
Tp Sensor421
Electric Starter424
Starter Motor429
Starter Relay Switch438
Diode439
Lights/Meters/Switches442
Headlight446
Bulb Replacement446
Headlight Case Removal/Installation446
Turn Signal Light447
Brake/Tail Light448
License Light449
Speedometer/Vs Sensor450
Power/Ground Line Inspection450
Speedometer Inspection450
Speedometer Removal/Installation451
Vs Sensor Inspection452
Vs Sensor Replacement452
Coolant Temperature Indicator/Ect Sensor Switch453
Ect Sensor Switch Inspection454
Ect Sensor Switch Replacement454
Fan Motor Switch455
Oil Pressure Indicator456
Ignition Switch457
Handlebar Switch458
Clutch Switch460
Neutral Switch460
Sidestand Switch461
Horn462
Turn Signal Relay462
Wiring Diagrams464
Wiring Diagram (49 States/Canada Type)465
Wiring Diagram (California Type)467
Engine Does Not Start Or Is Hard To Start470
Engine Lacks Power471
Poor Performance At Low And Idle Speed473
Poop Performance At High Speed474
Poor Handling475
Index477