Honda Shadow VT700C Manuals

Honda Shadow VT700C Manuals

Manuals and User Guides for Honda Shadow VT700C. We have 1 Honda Shadow VT700C manual available for free PDF download: Manual

Honda Shadow VT700C Manual

Honda Shadow VT700C Manual (334 pages)

'84-'85 '83

Brand: Honda | Category: Motorcycle | Size: 42 MB

Table of Contents

How to Use the Manual
3
General Information
4
General Safety
4
Service Rules
4
Model Identification
5
Specifications
6
Torque Values
8
Tools
10
Cable & Harness Routing
12
Emission Control Systems
16
Emission Control Information Label
18
Vacuum Hose Routing Label (after '83 California Model)
18
Lubrication Chart
19
Lubrication - Service Information
20
Lubrication - Specifications
20
Lubrication - Torque Values
21
Lubrication - Tools Needed
21
Lubrication Troubleshooting
21
Engine Oil Level
22
Engine Oil & Filter Change
22
Oil Pressure Check
23
Oil Strainer & Oil Pump Removal
23
Oil Strainer Cleaning
24
Relief Valve Check
25
Oil Pump Disassembly
25
Oil Pump Assembly
27
Oil Pump Installation
28
Final Drive Oil Check and Change
30
Control Cable Lubrication
30
Lubrication Points Diagram
31
Table of Contents
32
Maintenance
32
Maintenance Schedule
34
Engine
34
Fuel Lines
35
Fuel Filter
35
Throttle Operation
36
Carburetor Choke
37
Air Cleaner
38
Crankcase Breather
38
Ignition System Maintenance
39
Spark Plugs
39
Carburetor Synchronization
40
Carburetor Idle Speed
41
Radiator Coolant
41
Cylinder Compression
42
Radiator Core
42
Cooling System Hoses & Connections
42
- Evaporating Emission Control System (after '83: California Model Only)
  43
- Battery Maintenance
  44
Brake Fluid
44
- Brake Pedal Height
  45
- Brake Shoe Inspection
  45
- Brake Pad Wear
  45
Brake System
45
- Brake Pedal Free Play
  46
- Clutch Check
  47
Brake Light Switch
47
Headlight Aim
47
Suspension Check
48
Side Stand
48
Recommended Tires and Pressures
49
Wheels
49
Nuts, Bolts, Fasteners
50
Steering Head Bearings
50
- Fuel System Diagram
  51
- Fuel System - Tools Needed
  52
- Fuel System Service Information
  52
- Fuel System Specifications
  52
- Fuel System Troubleshooting
  53
- Carburetor Removal
  54
- Vacuum Chamber Removal
  55
- Vacuum Chamber Installation
  56
- Float and Jets
  57
- Float Chamber Removal
  57
- Float Level
  57
- Pilot Screw Removal
  59
- Carburetor Separation
  60
- Pilot Screw Installation
  60
- Carburetor Assembly
  61
- Carburetor Installation
  62
- Idle Drop Procedure (USA Only)
  63
- Pilot Screw Adjustment
  63
- Air Cut Valve
  64
- Fuel Tank
  64
- Air Cleaner Case
  65
- Auxiliary Fuel Tank
  65
- Crankcase Ventilation System
  65
- Fuel Pump
  66
- High Altitude Adjustment (USA Only)
  66
- Purge Control Valve Inspection (California Model)
  68
- Engine Removal/Installation - Diagram
  69
- Engine Removal/Installation - Service Information
  70
- Engine Removal/Installation - Specifications
  70
- Engine Removal
  71
- Engine Installation
  75
- Cooling System Diagram
  76
- Cooling System Service Information
  77
- Cooling System Specifications
  77
- Cooling System Troubleshooting
  77
- Coolant
  78
- Cooling System Testing
  78
- Radiator Cap Inspection
  78
- Coolant Replacement
  79
- Thermostat Removal
  80
- Thermostat Inspection
  81
- Thermostat Installation
  81
- Radiator/Cooling Fan Removal
  82
- Radiator/Cooling Fan Disassembly
  83
- Radiator Inspection
  84
- Radiator/Cooling Fan Assembly
  84
- Radiator/Cooling Fan Installation
  85
- Mechanical Seal Inspection
  86
- Water Pump
  86
- Water Pump Removal
  86
- Water Pump Inspection
  87
- Water Pump Installation
  87
- Clutch Diagram
  89
- Clutch - Tools Needed
  91
- Clutch Service Information
  91
- Clutch Specifications
  91
- Clutch Troubleshooting
  92
- Air Bleeding
  93
- Clutch Fluid Draining
  93
- Clutch Fluid Filling
  93
- Clutch Fluid Replacement/Air Bleeding
  93
- Clutch Master Cylinder Disassembly
  94
- Clutch Master Cylinder I.D. Inspection
  95
- Master Piston O.D. Inspection
  95
- Master Piston O.D. Assembly
  96
- Clutch Slave Cylinder Disassembly
  97
- Cylinder I.D. Inspection
  98
- Piston O.D. Inspection
  98
- Clutch Slave Cylinder Assembly
  99
- Clutch Disassembly
  100
- Clutch Disc
  102
- Clutch Inspection
  102
- Clutch Plate
  102
- Clutch Spring
  102
- One Way Clutch Inspection
  103
- Clutch Outer Inspection
  105
- Clutch Assembly
  106
- Clutch Outer Guide
  106
- Primary Gear Installation
  112
- Primary Gear Removal
  112
- Alternator/Starter Clutch Diagram
  113
- Alternator/Starter Clutch - Service Information
  114
- Alternator/Starter Clutch - Tools Needed
  114
- Alternator/Starter Clutch Specifications
  114
- Alternator/Starter Clutch Torque Value
  114
- Flywheel Removal
  115
- Starter Clutch Disassembly
  116
- Starter Clutch Inspection
  116
- Starter Clutch Assembly
  117
- Flywheel Installation
  118
- Stator Installation
  118
- Gearshift Linkage Diagram
  120
- Gearshift Linkage - Service Information
  121
- Gearshift Linkage Troubleshooting
  121
- Gearshift Linkage Removal
  122
- Gearshift Linkage Installation
  124
- Cylinder Head/Valve Diagram
  127
- Cylinder Head/Valve - Service Information
  128
- Cylinder Head/Valve Specifications
  128
- Cylinder Head/Valve Torque Values
  129
- Cylinder Head/Valve Troubleshooting
  129
- Cylinder Head Cover Removal
  130
- Camshaft Removal
  131
- Camshaft Holder/Cylinder Head Inspection
  132
- Cam Lobe Height
  133
- Camshaft Runout
  133
- Cylinder Head Cover Disassembly
  134
- Assist Spring/Shaft Inspection
  136
- Hydraulic Tappet
  136
- Rocker Arm Shaft/Rocker Arm Inspection
  136
- Cylinder Head Disassembly
  137
- Cylinder Head Removal
  137
- Cylinder Head Inspection
  138
- Valve Springs Inspection
  139
- Valve Stem-To-Guide Clearance
  139
- Valve Guide Replacement
  140
- Valve Seat Inspection/Refacing
  141
- Valve Seat Cutters
  142
- Valve Seat Refacing
  142
- Cylinder Head Assembly
  144
- Cylinder Head Installation
  145
- Camshaft Installation
  146
- Cylinder Head Cover Assembly
  148
- Hydraulic Tappet Shim Adjustment
  149
- Cylinder Head Cover Installation
  150
- Cylinder/Piston Diagram
  154
- Cylinder/Piston - Service Information
  155
- Cylinder/Piston Specifications
  155
- Cylinder/Piston Troubleshooting
  156
- Cylinder Removal
  157
- Cylinder Inspection
  158
- Piston Removal
  159
- Piston/Piston Ring Inspection
  160
- Piston Ring Installation
  161
- Cylinder Installation
  163
- Piston Installation
  163
- Crankcase Diagram
  166
- Crankcase Diagram - Tools Needed
  167
- Crankcase Diagram Torque Values
  167
- Crankcase Service Information
  167
- Crankcase Separation
  168
- Crankcase Assembly
  170
- Crankshaft/Transmission Diagram
  173
- Crankshaft/Transmission Service Information
  175
- Crankshaft/Transmission Specifications
  175
- Crankshaft/Transmission - Tools Needed
  176
- Crankshaft/Transmission Torque Values
  176
- Crankshaft/Transmission Troubleshooting
  176
- Final Drive Shaft
  177
  - Output Gear Case Installation
    177
  - Output Gear Case Removal
    177
  - Connecting Rod Removal
    178
  - Crankshaft/Connecting Rod
    178
  - Cranshaft Removal
    178
  - Cranshaft Inspection
    179
  - Bearing Inspection
    180
  - Connecting Rod
    180
  - Bering Selection
    181
  - Connecting Rod Bearing Inserts
    181
  - Main Bearings
    181
  - Main Bearing Inserts
    182
  - Connecting Rod Installation
    184
  - Main Bearing Installation
    184
  - Crankshaft Installation
    185
  - Transmission Removal
    185
  - Transmission Disassembly
    186
  - Transmission Inspection
    186
  - Transmission Assembly
    187
  - Countershaft
    188
  - Output Drive Gear Damper Ass'y Removal
    190
  - Output Gear Assembly/Removal
    190
  - Output Drive Gear Damper Ass'y Installation
    191
  - Backlash Inspection
    192
- Spring Free Length
  192
- Shaft Holder
  193
  - Output Drive Shaft Bearing Replacement
    194
  - Output Drive Gear Installation
    196
- Ft·lb)
  197
- Output Driven Gear Removal
  198
- Output Driven Gear Bearing Replacement
  199
- Output Driven Gear Installation
  201
Ft·lb)
201
- Output Driven Gear Case Bearing Replacement
  202
- Gear Tooth Contact Pattern Check
  203
- MM 07746
  203
- Pilot, 17 MM 07746
  203
  - To Install the Output Gear Case
    204
  - Gear Shift Drum and Shift Fork Inspection
    205
  - Shift Fork Disassembly
    205
  - Shift Fork/Shift Drum
    205
  - Crankcase Bearings Replacement
    207
  - Left Crankcase Bearings
    207
- Remover Handle
  207
- Remover Weight
  207
- Shift Fork Assembly
  207
- Attachment, 62 X 68 MM 07746-0010500
  208
  - Right Crankcase Bearings
    208
  - Transmission Installation
    208
  - Drive Train Diagram
    210
- Ft·lb)
  210
Ft·lb) Ft·l B)
211
- Drive Train Service Information
  211
- Drive Train Specifications
  211
- Drive Train Torque Values
  211
- Attachment, 32 X 35 MM 07746-00
  212
  - Drive Train - Tools Needed
    212
  - Drive Train Troubleshooting
    212
- TOOLS Special
  212
  - Drive Shaft Disassembly
    213
  - Drive Shaft Removal
    213
  - Final Drive Removal
    213
  - Drive Shaft Assembly
    214
  - Universal Joint Removal/Installation
    214
  - Final Drive Gear
    215
  - Ring Gear Removal
    215
  - Case Cover Oil Seal Replacement
    216
  - Pinion Gear Removal
    216
  - Ring Gear Bearing Removal
    216
  - Pinion Bearing Removal
    218
  - Pinion Retainer Oil Seal Replacement
    218
  - Case Bearing and Oil Seal Replacement
    219
  - Breather Hole Cleaning
    220
  - Pinion Gear Assembly
    220
  - Ring Gear Assembly
    221
  - Gear Tooth Contact Pattern Checking
    223
  - Backlash Check
    225
  - Pinion Joint Installation
    226
  - Final Drive Installation
    227
- Kg·M
  228
- Front Wheel/Suspension
  229
- 20 Ft·lbl
  230
  - Front Wheel/Suspension Service Information
    230
  - Front Wheel/Suspension Specifications
    230
  - Front Wheel/Suspension Torque Values
    230
  - Front Wheel/Suspension - Tools Needed
    231
  - Front Wheel/Suspension Troubleshooting
    231
  - Case Removal/Installation
    232
  - Headlight Removal
    232
  - Bracket Disassembly/Assembly
    233
  - Bracket Removal/Installation
    233
  - Ignition Switch Removal/Installation
    233
  - Ignition Switch Disassembly/Assembly
    234
  - Indicator Light Bulb Removal
    235
  - Indicator Light Bulb Replacement
    235
  - Instruments
    235
  - Indicator Light Bulb Disassembly
    236
  - Instruments Assembly/Installation
    237
  - Handlebars Removal
    238
  - Handlerbars Installation
    240
  - Front Wheel Removal
    242
  - Front Wheel Disassembly
    243
  - Wheel Bearing Inspection
    244
  - Wheel Inspection
    244
  - Axle Inspection
    245
  - Wheel Assembly
    245
- MM 07746
  246
  - Front Wheel Installation
    247
  - Front Forks Removal
    249
  - Front Forks Disassembly
    250
  - Fork Spring Free Length
    252
  - Fork Tube
    252
  - Fork Tube/Fork Slider/Piston
    252
  - Front Fork Inspection
    252
  - Bushing/Back-Up Ring
    253
  - Front Fork Assembly
    253
  - Front Fork Installation
    256
  - Steering Stem Removal
    257
  - Ball Race Replacement
    258
  - Bottom Cone Race Replacement
    258
  - Ball Race Installation
    259
  - Rear Wheel/Suspension/Brake Diagram
    261
- Attachment. 42
  262
- Kg·M
  262
- N·M
  262
  - Rear Wheel/Suspension/Brake - Tools Needed
    262
  - Rear Wheel/Suspension/Brake Service Information
    262
  - Rear Wheel/Suspension/Brake Specifications
    262
  - Rear Wheel/Suspension/Brake Torque Values
    262
  - Rear Wheel/Suspension/Brake Troubleshooting
    263
  - Rear Wheel Removal
    264
  - Rear Wheel Disassembly
    265
  - Rear Wheel Inspection
    265
  - Brake Drum I.D.
    266
  - Wheel Bearings
    266
  - Wheel Rim Runout
    266
- 42 X 47 MM 07746-0010300
  267
  - Rear Wheel Assembly
    267
  - Rear Wheel Installation
    268
  - Lining Thickness Inspection
    269
  - Rear Brake Panel
    269
  - Rear Brake Panel Disassembly and Assembly
    269
  - Shock Absorber Disassembly
    271
  - Shock Absorber Removal
    271
  - Shock Absorber Assembly
    272
  - Spring Free Length Check
    272
  - Shock Absorber Installation
    273
  - Swingarm Removal
    274
  - Pivot to Bearing Replacement
    275
  - Swingarm Installation
    275
  - Hydraulic Brake Diagram
    277
  - Hydraulic Brake - Tools Needed
    278
  - Hydraulic Brake Service Information
    278
  - Hydraulic Brake Specifications
    278
  - Hydraulic Brake Torque Values
    278
  - Hydraulic Brake Troubleshooting
    279
  - Brake Fluid Draining
    280
  - Brake Fluid Filling
    280
  - Brake Fluid Replacement/Air Bleeding
    280
  - Brake Pad/Disc
    282
  - Pad Replacement
    282
  - Brake Disc Warpage
    284
  - Disc Thickness
    284
  - Master Cylinder Disassembly
    284
  - Master Cylinder Inspection
    285
  - Master Cylinder Assembly
    286
  - Brake Calipers Disassembly
    287
  - Brake Calipers Removal
    287
  - Cylinder Check
    288
  - Piston Inspection
    288
  - Hydraulic Brake Assembly
    289
  - Hydraulic Brake Installation
    289
  - Battery/Charging System Diagram
    290
  - Battery/Charging System Service Information
    291
  - Battery/Charging System Specifications
    291
  - Battery/Charging System Troubleshooting
    292
  - Battery Removal
    293
  - Testing Specific Gravity
    293
  - Battery Charging
    294
  - Charging System
    294
  - Current Test
    294
  - Stator Continuity Test
    295
  - Voltage Regulator/Rectifier Test
    295
  - Voltage Regulator Performance Test
    296
  - Ignition System Diagram
    297
  - Ignition System Service Information
    298
  - Ignition System Specifications
    298
  - Ignition System Troubleshooting
    299
  - Continuity Test
    300
  - Ignition Coil Removal
    300
  - Pulse Generator Replacement
    301
  - Pulse Generator Test
    301
  - Transistorized Ignition System
    301
  - Spark Unit
    302
  - Electric Starter Diagram
    303
  - Electric Starter Service Information
    304
  - Electric Starter Troubleshooting
    304
  - Starter Motor Removal
    305
  - Brush Inspection
    306
  - Commutator Inspection
    306
  - Field Coil Inspection
    307
  - Starter Motor Assembly/Installation
    307
  - Clutch Diode Removal
    308
  - Starter Relay Switch Inspection
    308
  - Clutch Diode Inspection
    309
  - Switches - Service Information
    310
  - Brake Light Switch Check
    311
  - Oil Pressure Switch
    311
  - Clutch Switch
    312
  - Neutral/Od Switches
    312
  - Handlebar Switches
    313
  - Headlight Hi-Low Switch
    313
  - Horn Button
    313
  - Turn Signal Switch
    313
  - Engine Stop Switch
    314
  - Ignition Switch
    314
  - Starter Button
    314
  - Fuel Pump Switch
    315
  - Low Fuel Warning Light
    315
  - Temperature Sensor
    316
  - Thermostat Switch
    316
  - Tachometer
    318
  - Temperature Gauge
    318
  - Wiring Diagram
    319
  - Technical Features
    322
- Technical Features
  323
- The Honda V-Twin Engine
  323
- Off-Set Dual-Pin Crankshaft
  324
- Hydraulic Valve Adjuster System
  325
- 3 Valves/2 Spark Plugs
  328
- One -Way Clutch System
  328
- Power Flow Diagram
  329
- Troubleshooting
  330
- Engine Does Not Start or Is Hard to Start
  330
- Engine Lacks Power
  331
- Poor Performance at Low and Idle Speeds
  332
- Poor Performance at High Speed
  332
- Poor Handling
  332
- Noisy Tappet
  333

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