ALTERNATORISTARTER CLUTCH
SERVICE INFORMATION
GENERAL
• This section covers service of the alternator stator and flywheel. All service can be done with the engine installed in the
frame.
• For alternator inspection (page 18-9).
• For starter motor service (page 20-6).
SPECIFICATIONS
Unit: mm (in)
ITEM
STANDARD
SERVICE LIMIT
Starter driven gear
I
I
1.0.
0.0.
37.000 - 37.025 (1.4567 1.4577)
57.749 57.768 (2.2736 - 2.2743)
37.10 (1.461)
57.73 (2.273)
Starter clutch outer
1.0.
-
74.414 - 74.440 (2.9297 - 2.9307)
74.46 (2.931)
TORQUE VALUES
Stator socket bolf
Flywheel bolt
Stator wire holder socket bolt
Starter one-way clutch outer socket bolt
TOOLS
Flywheel holder
07725-0040001
or equivalent commercially avail
able in U.S.A.
12 N'm (1.2 kgf'm, 9 Ibf·ft)
128 N·m (13.1 kgf·m, 94Ibf·ft)
12 N'm (1.2 kgf·m, 9 Ibf·ft)
30 N'm (3.1 kgf'm, 22 Ibf·ft)
Rotor puller
07733-0020001
or 97933-3290001 (U.S.A. only)
Apply locking agent to the threads
Apply engine oil to the threads and
seating surface
Left hand threads
Apply locking agent to the threads
Apply locking agent to the threads
Starter motortqdjs, but
engine does not
turn
• Faulty starter clutch
_~
• Damaged reductiongE;lar
• Damaged starter idle gear
12..3