Disassembly - Isuzu 1999 RODEO Workshop Manual

4D–24 TRANSFER CASE
(32) Bearing Snap Ring
(33) Counter Gear Assembly
(34) Snap Ring
(35) Ball Bearing
(36) Snap Ring
(37) Ball Bearing

Disassembly

1. Use a pair of snap ring pliers to remove the snap ring
(1).
2. Use a bearing remover J–37217 and puller J–37487
to remove the ball bearing (2).
3. Install the front companion flange temporarily.
4. Use the Companion flange holder J–8614–11 and
lock nut wrench J–37219 to remove the lock nut (3).
(38) Spacer
(39) Belleville Spring
(40) Sub–Gear (anti–lash plate)
(41) Counter Gear
(42) Transfer Case (with oil seal)
5. Remove the front companion flange.
6. Remove snap ring (4). (A/T)
7. Remove the input shaft assembly (5) from the
transfer case (42). (A/T)
8. Use the universal puller to remove the high–low
262RW016 clutch hub and sleeve (6), and transfer input gear (7).
226RX001
265RW001
226RS070