Inspection And Repair; Reassembly - Isuzu 1999 RODEO Workshop Manual

Inspection and Repair

Refer to "TRANSFER CASE ASSEMBLY" in this section
for inspection and repair.

Reassembly

1. Place shift block (15) in transfer case (16).
2. Set shift arm (14) on the High–Low sleeve.
3. Push High–Low shift rod (13) through shift arm (14)
and block (14).
4. Engage the High–Low sleeve with the 4H (1) side.
5. Install the spring pin (12) to the shift block (15) and
shift arm (14).
6. Install select rod assembly (11), joining its lever to
shift block groove.
7. Engage the High–Low sleeve with the 4H side and
install the interlock pin and spring (10) in the proper
direction.
8. Place 2WD–4WD shift block in the transfer case (16).
9. Set 2WD–4WD shift arm on the 2WD–4WD sleeve.
10. Puh 2WD–4WD shift rod through 2WD–4WD shift
arm and 2WD–4WD shift block.
11. Install the shift rod: 2WD–4WD (5) with interlock pin
pushed in.
Legend
(18) 2WD–4WD
(19) 4H Side
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(20) Interlock pin
(21) 2WD
(22) 4WD
(23) Rod: 2–4
(24) Rod: H–L
(25) 4H
(26) 4L
(27) 4 2
(28) 4 4
TRANSFER CASE 4D–21
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