Table Of Contents - ABB IRB 6620 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Safety information .............................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Requirements on personnel ......................................................................
1.2 Safety signals and symbols .................................................................................
1.2.1 Safety signals in the manual ......................................................................
1.2.2 Safety symbols on manipulator labels .........................................................
1.3 Robot stopping functions ....................................................................................
1.4 Installation and commissioning ............................................................................
1.5 Operation ........................................................................................................
1.5.1 Unexpected movement of robot arm ...........................................................
1.6 Maintenance and repair ......................................................................................
1.6.1 Maintenance and repair ............................................................................
1.6.2 Emergency release of the robot axes ..........................................................
1.6.3 Brake testing ..........................................................................................
1.7 Troubleshooting ................................................................................................
1.8 Decommissioning ..............................................................................................
2 Installation and commissioning
2.1 Introduction to installation and commissioning .......................................................
2.2 Robot transportation precautions .........................................................................
2.3 Securing the robot with a transport support ...........................................................
2.4 Unpacking .......................................................................................................
2.4.1 Pre-installation procedure .........................................................................
2.4.2 Working range and type of motion ..............................................................
2.4.3 Risk of tipping/stability .............................................................................
2.4.4 The unit is sensitive to ESD .......................................................................
2.5 On-site installation ............................................................................................
2.5.1 Lifting the robot with fork lift accessory .......................................................
2.5.1.1 Fitting the fork lift accessory ..........................................................
2.5.1.2 Lifting the robot with fork lift truck ...................................................
2.5.2 Lifting the robot with lifting and turning tool ..................................................
2.5.3 Lifting robot with roundslings ....................................................................
2.5.4 Manually releasing the brakes ...................................................................
2.5.5 Lifting the base plate ................................................................................
2.5.6 Securing the base plate ............................................................................
2.5.7 Orienting and securing the robot ................................................................
2.5.8 Setting the system parameters for a suspended or tilted robot .........................
2.5.9 Fitting equipment on robot .......................................................................
2.5.10 Loads fitted to the robot, stopping time and braking distances .........................
2.5.11 Signal lamp (option) .................................................................................
2.6 Restricting the working range ..............................................................................
2.6.1 Axes with restricted working range .............................................................
2.6.2 Mechanically restricting the working range of axis 1 ......................................
2.6.3 Mechanically restricting the working range of axis 3 ......................................
2.7 Foundry Plus Cable guard (option) .......................................................................
2.7.1 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.8 Electrical connections ........................................................................................
2.8.1 Robot cabling and connection points ..........................................................
2.9 Start of robot in cold environments ......................................................................
Product manual - IRB 6620
3HAC027151-001 Revision: W
© Copyright 2006-2020 ABB. All rights reserved.
Table of contents
9
15
17
19
19
19
20
21
21
23
29
30
33
33
34
34
37
38
39
40
41
41
42
48
51
51
55
59
60
61
61
61
64
67
72
74
76
77
82
86
91
99
100
101
101
102
104
106
106
107
107
110
5