Chrysler RAM TRUCK 2500 1994 Service Manual page 90

FRONT SUSPENSION AND AXLE 2 - 33
SPECIAL TOOL
C 4 2 1 2 F
KNUCKLE
KNUCKLE
5kJ
SPECIAL TOOL
6 7 5 6
SPECIAL T O O L
6757
J9402-38
SPECIAL TOOL
C-4212F
SPECIAL TOOL
6 7 5 6
SPECIAL TOOL
6757
J9402-40
Fig. 20 Upper Ball Stud Remove
SPECIAL l O O L
C 4 2 1 2 F
Fig. 22 Lower Ball Stud Remove
KNUCKLE
KNUCKLE
SPECIAL TOOL
6 7 5 8
SPECIAL TOOL
6 7 5 9
SPECIAL TOOL
6760
J9402-39
Fig. 21 Upper Ball Stud Install
(4) Install the Hub Bearing and Axle Shaft. Refer
to the installation procedure.
(5) Install tie-rod or drag link end onto the steer­
ing knuckle arm. Install the ABS sensor wire and
bracket to the knuckle, refer to Group 5, Brakes for
proper set-up.
KNUCKLE INSTALLATION MODEL 60
(1) Position the steering knuckle on the ball studs.
SPECIAL TOOL III
C 4 2 1 2 F
J9402-41
Fig. 23 Lower Bail Stud Install
(2) Install and tighten lower ball stud nut to 47
N-m (35 ft. lbs.) torque. Do not install cotter pin
at this time.
(3) Install and tighten upper ball stud nut to 94
N-m (70 ft. lbs.) torque. Advance nut to next slot to
line up hole and install new cotter pin.
(4) Retorque lower ball stud nut to 190 - 217 N-m
(140 - 160 ft. lbs.) torque. Advance nut to next slot to
line up hole and install new cotter pin.
(5) Install the Hub Bearing and Axle Shaft. Refer
to the installation procedure.