Chrysler RAM TRUCK 2500 1994 Service Manual page 155

3 - 48 REAi SUSPENSION AND AXLE
CLUTCH PACK
RETAINER
RETAINER
Fig. 13 Clutch Disc Pack
DIFFERENTIAL
CASE
SIDE GEAR
J8903-50
LOWER
SIDE GEAR
A N D
CLUTCH DISC
PACK
J9003-4
Fig. 14 Clutch Discs & Lower Side Gear Installation
(11) Install pinion gears. Rotate case with Turning
Bar C-4487-4. Make sure holes of pinion mate gears
are aligned with case.
(12) Tighten forcing screw to compress the conned
plates. Lubricate and install pinion gear thrust wash­
ers with a small screw driver or shim driver.
(13) Insert and tap the pinion shaft into the differ­
ential case (Fig. 16).
(14) Secure pinion shaft with new roll pin. Stake
roll pin to differential case.
POWER-LOK OVERHAUL
DISASSEMBLY
(1) Mark the ring gear half and cover half for in­
stallation reference (Fig. 18).
UPPER SIDE
GEAR A N D CLUTCH
DISC PACK
DIFFERENTIAL
CASE
SPECIAL TOOL
C-4487-1
J9203-6
Fig. 15 Upper Side Gear & Clutch Disc Pack
Installation
DIFFERENTIAL
CASE
PINION MATE
SHAFT
Fig. 16 Pinion Gear Mate Shaft Installation
(2) Remove the case attaching bolts and remove
the button cover half (Fig. 19).
(3) Remove the pinion mate gear, side gear (clutch)
ring and clutch pack shaft (Fig. 20). Keep these parts
with the button cover half for correct installation i n
their original positions.
(4) Remove the same parts listed above from the
ring gear flange half of the case. Keep these parts
with the flange cover half for correct installation i n
their original positions.
CLEANING AND INSPECTION
(1) Clean all components i n cleaning solvent. Dry
components with compressed air.