Chrysler RAM TRUCK 2500 1994 Service Manual page 803

Fig. 5 Alignment of Timing Marks
The water pump mounting surface must be
cleaned.
INSTALLATION
(1) Using a new cover gasket, carefully install
chain case cover to avoid damaging oil pan gasket.
Use a small amount of Mopar Silicone Rubber Adhe­
sive Sealant, or equivalent, at the joint between tim­
ing chain cover gasket and the oil pan gasket. Finger
tighten the timing chain cover bolts at this time.
(2) Place the smaller diameter of the oil seal over
Front Oil Seal Installation Tool 6635 (Fig. 6). Seat
the oil seal i n the groove of the tool.
CRANKSHAFT.
FRONT OIL
SEAL
INSTALL THIS
END INTO
SPECIAL TOOL
6635
TIMING
CHAIN
COVER J 9 3 0 9 - 4 5 -
Fig. 7 Position Tool and Seal onto Crankshaft
J9309-44
Fig. 6 Placing Oil Seal on Installation Tool 6635
(3) Position the seal and tool onto the crankshaft
(Fig. 7).
(4) Using the vibration damper bolt, tighten the
bolt to draw the seal into position on the crankshaft
(Fig. 8).
(5) Tighten chain case cover bolts to 41 N-m (30 ft.
lbs.) torque. Tighten oil pan bolts to 24 N-m (215 i n .
lbs.) torque.
(6) Remove the vibration damper bolt and seal in­
stallation tool.
(7) Install vibration damper.
(8) Install fuel lines (refer to Group 14, Fuel Sys­
tem).
J9309-46
Fig. 8 Installing Oil Seal
(9) Install water pump and housing assembly us­
ing new gaskets (refer to Group 7, Cooling System).
Tighten bolts to 41 N-m (30 ft. lbs.) torque.
(10) Install power steering pump (refer to Group
19, Steering).
(11) Install the serpentine belt (refer to Group 7,
Cooling System).
(12) Install the cooling system fan. Tighten the
bolts to 23 N-m (17 ft. lbs.) torque.
(13) Position the fan shroud and install the bolts.
Tighten the bolts to 11 N-m (95 i n . lbs.) torque.