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5 J L (DIESEL) ENGINE
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(4) Install the support cushion bolts and tighten to
41 N-m (30 ft. lbs.) torque.
(5) Remove the transmission jack.
(6) Lower the vehicle.
ENGINE ASSEMBLY
REMOVAL
(1) Remove the battery.
(2) Drain cooling system (refer to Group 7, Cooling
System for the proper procedure).
(3) Remove the upper crossmember and top core
support.
(4) Remove the transmission oil cooler.
(5) Discharge the
air conditioning system, i f
equipped (refer to Group 24, Heating and Air Condi
tioning for service procedures).
(6) Remove the serpentine belt (refer to Group 7,
Cooling System).
(7) Remove the A/C compressor with the lines at
tached. Set aside.
(8) I f equipped, remove the condenser.
(9) Remove the washer bottle.
(10) Remove the radiator overflow bottle.
(11) Disconnect the top radiator hose.
(12) Remove the fan.
(13) remove the fan shroud.
(14) Disconnect the lower radiator hose.
(15) Remove radiator (refer to Group 7, Cooling
System).
(16) Remove the generator (Fig. 7) with the wire
connections (refer to Group 8B, Battery/Starter/Gen
erator Service).
(17) Disconnect the heater hoses at the dash panel
and at the water valve (Fig. 8).
Fig. 8 Heater
Hoses
(18) Disconnect the air inlet tube from the turbo
charger (Fig. 9) and the air intake housing. Remove
the tube.
(19) Remove the exhaust pipe from the turbo
charger outlet flange (Fig. 9).
Fig. 9 Air Inlet Tube and Exhaust Pipe
Connection
(20) Disconnect the intercooler inlet duct from the
turbocharger and the intercooler. Remove the inlet
duct.
(21) Disconnect the intercooler outlet duct from the
air inlet housing and the intercooler. Remove the out
let duct.
(22) Disconnect the accelerator linkage, the speed
control linkage and the throttle valve linkage.
(23) Disconnect the
power steering hoses, i f
equipped.
(24) Disconnect the transmission cooler lines.
Fig. 7 Generator
Removal