Chrysler RAM TRUCK 2500 1994 Service Manual page 154

REAR SUSPENSION AND AXLE 3 - 47
SOCKET
THREADED
ADAPTER
DISC
G4487-3
THREADED
ROD
G4487-2
DISC
C4487-]
J9203-1
Fig. 9 Threaded Adapter Installation
PINION GEAR
THRUST
WASHER
SPECIAL
TOOL
C4487-2
FEELER
GAUGE
Fig. 10 Remove Pinion Thrust Washer
sets only. I f one clutch disc pack is damaged,
both packs must be replaced. Lubricate each com­
ponent with gear lube before assembly and installa­
tion.
(2) Assemble the clutch discs into packs (Fig. 13).
(3) Secure disc packs with retaining clips (Fig. 13).
(4) Position assembled clutch disc packs on the
side gear hubs.
(5) Position case on fixture.
(6) Install clutch pack and side gear i n lower bore
(Fig. 14). Be sure clutch pack retaining clips re­
main i n position and are seated i n the case
pockets.
THREADED
ROD
C4487-2
SPECIAL
TOOL
C4487^4
J9203-2
Fig. 11 Pinion Gear Removal
SIDE GEAR
A N D CLUTCH DISC
PACK
DIFFERENTIAL
CASE
RETAINER
SPECIAL TOOL
C-4487-i
J9203-5
Fig. 12 Side Gear & Clutch Disc Removal
(7) Install lubricated Step Plate C-4487-1 on first
clutch pack (Fig. 15).
(8) Install the upper side gear and clutch disc pack
(Fig. 15).
(9) Hold assembly i n position. Insert Threaded
Adapter C-4487-3 into top side gear, insert forcing
Screw C-4487-2.
(10) Tighten forcing screw tool to compress clutch
discs.