Chrysler RAM TRUCK 2500 1994 Service Manual page 898

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EXHAUST SYSTEM AND INTAKE MANIFOLD 11 - 9
J 9 2 0 9 - 6 0
Fig. 6 Intake Manifold Bolt Tightening Sequence
(V-8)
(9) Install closed crankcase ventilation and evapo­
ration control systems.
(10) Connect the coil wires.
(11) Connect the heat indicator sending unit wire.
(12) Connect the heater hoses and bypass hose.
(13) Install distributor cap and wires.
(14) Hook up the return spring.
(15) Connect the accelerator linkage and i f so
equipped, the speed control and transmission kick-
down cables.
(16) Install the fuel lines.
(17) Install the generator and drive belt. Tighten
generator mounting bolt to 41 N*m (30 ft. lbs.)
torque. Tighten the adjusting strap bolt to 23 N*m
(200 in. lbs.) torque. Refer to Group 7, Cooling Sys­
tem for the proper adjusting of belt tension.
(18) Install the air cleaner.
(19) Fill cooling system (refer to Group 7, Cooling
System for the proper procedure).
(20) Connect the negative cable to the battery.
INTAKE MANIFOLD—V-10 ENGINE
The aluminum intake manifold has two plenum
chambers which supply air to five runners each. Pas­
sages across the longitudinal center of the manifold
feed air from the throttle body to the plenum cham­
bers.
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Drain the cooling system (refer to Group 7,
Cooling System for the proper procedures).
(3) Remove the accessory drive belt (refer to Group
7, Cooling System for the proper procedures).
(4) Remove the generator brace and generator (Fig.
7).
(5) Remove the A/C compressor brace (Fig. 7). Re­
move the compressor and set aside.
(6) Remove the air cleaner cover and filter. Remove
the air cleaner housing (Fig. 8). Discard the gasket.
Fig. 7 Generator and A/C Compressor Braces
Fig. 8 Air Intake Housing
(7) Disconnect the fuel lines.
(8) Disconnect the accelerator linkage and i f so
equipped, the speed control and transmission kick-
down cables.
(9) Remove the coil assemblies with the ignition
cables.
(10) Disconnect the vacuum lines.
(11) Disconnect the heater hoses and bypass hose.
(12) Remove the closed crankcase ventilation and
evaporation control systems.
(13) Remove the throttle body bolts and lift the
throttle body off the upper intake manifold (Fig. 9).
Discard the gasket.
(14) Remove upper intake manifold bolts.
(15) Lift the upper intake manifold out of the en­
gine compartment (Fig. 9). Discard the gasket.
(16) Remove the lower intake manifold bolts and
remove the manifold (Fig. 10).
(17) Discard the lower intake manifold gaskets
(Fig. 11).