Detroit Diesel MBE 4000 Service Manual page 79

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[c] Insert the cylinder liner into the cylinder block until it contacts the O-rings. Continue
to insert the liner past the O-rings, being careful to keep turning the installation
tool until the liner is properly seated.
[d] Remove the installation tool from the cylinder liner.
6. Measure the cylinder liner protrusion from the block. See Figure 1-16. The specifications
are listed in Table 1-8. Refer to section 1.3.2.2.
7. Measure the inside diameter of the cylinder liner and check for out-of-round.
See Figure 1-20.
1. Cylinder Liner
2. Quick Calipers
Figure 1-20
[a] Measure at three different locations 60 degrees apart in the area of the two O-rings.
[b] Compare the three measurements. If they differ by more than the maximum
admissible out-of-round listed in Table 1-9, remove the liner and inspect the two
O-rings and their seating area in the cylinder block.
[c] If the O-rings are damaged, replace them.
[d] Check the out-of-round again until it meets specifications.
8. Install the piston. Refer to section 1.17.2.
All information subject to change without notice.
6SE412 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
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Measuring the Cylinder Liner Inside Diameter
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MBE 4000 SERVICE MANUAL
3. Dial Gauge
4. Cylinder Block
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1-31
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