Detroit Diesel 4000 Series Manuals

Manuals and User Guides for Detroit Diesel 4000 Series. We have 1 Detroit Diesel 4000 Series manual available for free PDF download: Service Manual

Detroit Diesel 4000 Series Service Manual

Detroit Diesel 4000 Series Service Manual (2706 pages)

Brand: Detroit Diesel | Category: Engine | Size: 10 MB

Table of Contents

Table of Contents

7
A - General Information

37
- A 001 Important Information
  39
- Section Page
  39
- A 002 General Engine Information
  47
- A 003 Torque Specifications
  59
- A 004 Safety Precautions
  69
- General Description of Series 4000 Operation
  85
- A 006 Data Sheets
  87
- Data Sheets
  89
- A 007 Conversion Tables
  101
- A 008 Repairing Threaded Bores
  107
B - Operation Schedules

115
- Boperation Schedules
  115
  - B 001 Checking Engine Condition before a Major Overhaul
    117
  - Section Page
    117
  - B 002 W5 Maintenance Operations
    121
  - B 003 W6 Maintenance Operations
    127
  - B 004 Engine Removal
    131
  - B 004 - Engine Removal
    131
  - B 005 Engine Run-In
    135
  - Engine Run-In
    137
  - B 006 Engine Installation and Operation
    143
C 010 - Cylinder Block

149
- Cylinder Block
  149
- Special Tools
  149
  - General View
    153
  - Special Tools
    157
  - Before-Removal Operations
    158
  - Removal of Cylinder Block and Main Bearings
    159
- C 011.05.05 Removal of Cylinder Block and Main Bearings
  159
  - Disassembly of Cylinder Block and Main
    166
  - Bearings
    166
- C 011.05.06 Disassembly of Cylinder Block and Main Bearings
  166
  - Inspection and Repair
    180
- C 011.05.08 Inspection and Repair
  180
  - Assembly of Crankshaft and Main Bearings
    200
- C 011.05.10 Assembly of Crankshaft and Main Bearings
  200
  - Installation of Cylinder Block and Main Bearings
    222
- C 011.05.11 Installation of Cylinder Block and Main Bearings
  222
  - After-Installation Operations
    232
- C 011.05.12 After-Installation Operations
  232
  - Cylinder Liner
    233
- General View
  233
- Special Tools
  233
  - General View
    235
  - Special Tools
    238
  - Before-Removal Operations
    239
  - Removal of Cylinder Liner
    240
  - Inspection and Repair
    242
- C 013.05.08 Inspection and Repair
  242
  - Installation of Cylinder Liner
    247
C 015.05 - Lifting Attachments for Engine and Running Gear

277
- General View
  279
- Before-Removal Operations
  281
- Removal of Engine Lifting Attachments
  282
- Inspection and Repair
  283
- Installation of Engine Lifting Attachments
  285
- After-Installation Operations
  286
C 016.05 - Flywheel Housing

287
- General View
  289
- Special Tools
  291
- Before-Removal Operations
  292
- Removal of Flywheel Housing
  293
- Disassembly of Flywheel Housing
  296
- Inspection and Repair
  298
- Assembly of Flywheel Housing
  300
- Installation of Flywheel Housing
  303
- After-Installation Operations
  306
C 030 - Running Gear

375
- Crankshaft Vibration Damper
  491
- General View
  493
- Special Tools
  495
- Before-Removal Operations
  496
- C 035.05.05 Removal of the Vibration Damper
  497
- C 035.05.06 Disassembly of the Vibration Damper
  504
- C 035.05.08 Inspection and Repair
  505
- Assembly of Vibration Damper
  506
- C 035.05.11 Installation of the Vibration Damper
  510
- After-Installation Operations
  516
- General View
  519
- Special Tools
  521
- Before-Removal Operations
  522
- Removal of Piston with Connecting Rod
  523
- Disassembly of Piston with Connecting Rod
  530
- C 037.05.08 Inspection and Repair
  534
- C 037.05.10 Assembly of Piston with Connecting Rod
  568
- C 037.05.11 Installation of Piston with Connecting Rod
  577
- C 037.05.12 After-Installation Operations
  599
C 040 - Cylinder Head with Fixtures

601
C 050 - Valve Operating Mechanism

661
- After-Installation Operations
  696
  - Camshaft Drive
    719
  - General View
    723
  - Special Tools
    724
  - Before-Removal Operations
    725
  - Inspection and Repair
    731
  - After-Installation Operations
    743
  - General View
    747
  - Special Tools
    751
  - Before-Removal Operations
    752
  - C 055.05.08 Inspection and Repair
    763
  - Assembly of Rocker Arm Assembly
    770
  - C 055.05.11 Installation of Valve Drive
    777
  - After-Installation Operations
    790
    
    Cylinder Head Cover
    791
  - General View
    793
  - Special Tools
    794
  - C 056.05.04 Before-Removal Operations
    795
  - Removal of the Rocker Cover
    796
  - C 056.05.08 Inspection and Repair
    797
  - Installation of the Rocker Cover
    798
C 070 - Fuel System - High-Pressure

801
- High-Pressure Fuel Pump
  803
- General View
  811
- Special Tools
  813
- Before-Removal Operations
  814
- Removal of the High-Pressure Fuel Pump
  815
- Disassembly of the High-Pressure Fuel Pump
  821
- Inspection and Repair
  822
- Installation of the High-Pressure Fuel Pump
  824
- C 073.05 M
  833
- C 073.05.01 M
  833
  - General View
    833
- C 073.05.04 M Before-Removal Operations
  836
- C 073.05.08 M Inspection and Repair
  844
- C 073.05.12 M After-Installation Operations
  852
  - Injector
    853
- General View
  853
- Special Tools
  853
- General View
  855
- Special Tools
  856
- Before-Removal Operations
  857
- Removal of the High-Pressure Fuel Rails
  883
- C 077.05.10 Assembly of the High-Pressure Rails
  897
- C 077.05.11 Installation of the High-Pressure Rails
  903
- After-Installation Operations
  922

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