Detroit Diesel 60 Manuals

Manuals and User Guides for Detroit Diesel 60. We have 7 Detroit Diesel 60 manuals available for free PDF download: Service Manual, Operator's Manual, Owner's Manual, Manual

Detroit Diesel 60 Service Manual (1669 pages)

Diesel and Natural Gas-Fueled Engines

Brand: Detroit Diesel | Category: Engine | Size: 28 MB

Proposition 65 Warning
2
Engine Exhaust
4
Table of Contents
7
General Information
13
Scope and Use of this Manual
15
Clearance of New Parts and Wear Limits
15
The Four Cycle Principle for Diesel Engines
16
Four Cycle Principle for Natural Gas Engines
18
General Description
20
General Specifications
26
General Specifications for the Series 60G Engine
27
Engine Model, Serial Number and Option Label (Series 60G Engine)
28
Engine Model, Serial Number and Option Label
28
Engine Model, Serial Number and Option Label (Series 60G Engine)
31
Replacing and Repairing
32
Disassembly
32
Cleaning
33
Steam Cleaning
34
Safety Precautions
39
Work Place
42
Power Tools
42
Fuel Lines
43
Fluids and Pressure
43
Personal Injury
45
Cleaning Agent
47
Fluoroelastomer (Viton) Caution
52
Engine Views
53
English to Metric Conversion
58
Decimal and Metric Equivalents
59
Specifications
60
Engine
63
Cylinder Block and Cylinder Liner
65
Feeler Gauge
83
General Inspection
86
Rust Prevention
86
Cylinder Head
92
Cylinder Head Assembly
93
Mounting Flange
96
Thermostat Housing Removal
103
Cylinder Head Removal
107
Inspection of Cylinder Head
108
Assembly of Cylinder Head
115
Installation of Cylinder Head
116
Cylinder Head Installation
117
Valve and Injector Operating Mechanism
122
Removal of Rocker Arm Assembly
129
Personal Injury
140
Valves, Springs, Guides, Inserts, Seals and Rotators
141
Valve Guide Removal
152
Inspection of Valve
153
Inspection of Valve Springs
155
Inspection of Valve Guides
155
Valve Seat Insert Installation
157
Cylinder Head
158
Valve Guide Installation
161
Engine Lifter Brackets
168
Lifting Engine
168
Rocker Cover
173
Crankshaft
191
Inspection of Crankshaft
200
Installation of Crankshaft
208
Main Bearing Cap Installation
209
Measuring Crankshaft End Play
210
Crankshaft Oil Seals
212
Crankshaft Rear Oil Seal
212
Crankshaft Front Oil Seal
212
Front View
213
Rear View
214
Replacement of Oil Seal
215
Spacer Installation
223
Thrust Bearing
224
Crankshaft Main Bearings
226
Gear Case Cover Pre-Exhaust Gas Recirculation (Egr)
237
Crankshaft Front Oil Seal
237
Front Engine Support
238
Installation of Gear Case Cover
247
Gear Case Cover Exhaust Gas Recirculation (Egr) Model
252
Gear Case Pre-Exhaust Gas Recirculation (Egr)
272
Right Side
273
Water Pump Assembly
276
Removal of Gear Case
280
Gear Case Removal
283
Inspection of Gear Case
284
Installation of Gear Case
284
Gear Case Exhaust Gas Recirculation (Egr) Model
293
Crankshaft Vibration Damper
304
Crankshaft Pulley
314
Flywheel
328
Ring Gear
337
Flywheel Housing
339
Piston and Piston Ring
347
Diesel Only
350
One-Piece Piston Assembly and Piston Ring
368
Piston and Connecting Rod Assembly
380
Piston Ri Ng Compressor
393
Drain Pan
393
Connecting Rod
407
Inspection of Connecting Rod
416
Model Year
421
Cylinder Liner
422
Gear Train and Engine Timing
435
Water Pump Impeller
458
Compact Gear Train and Engine Timing
461
Engine Timing
466
Camshaft Gear Assembly Series 60 Exhaust Gas Recirculation (Egr) Model
480
Thrust Plate Perimeter Seal
507
Camshaft and Camshaft Bearing
520
Camshaft Drive Gear
552
Adjustable Idler Gear Assembly
566
Adjustable Idler Gear Compact Gear Train
574
Bull Gear and Camshaft Idler Gear for the Compact Gear Train
580
Bull Gear and Camshaft Idler Gear Assembly
587
Crankshaft Timing Gear and Timing Wheel
600
Accessory Drive
619
Support Plate
628
Bearing Installation
633
Drive Shaft Assembly
638
Jake Brake
647
Installing the Control Valve
667
Aadditional Information
701
Shop Notes
702
Cylinder Block Liner Boring
702
Checking Bearing Clearance
702
Crankshaft Remanufacturing Procedures
704
Crankshaft Grinding
704
Inspection
704
Crankshaft Journal Specifications
704
Machining Operations
712
Main and Connecting Rod Journals
712
Grinding Connection Rod Journals (Pins)
713
Grinding Main Bearing Journals
713
Other Machining Operations
714
After-Grinding Inspection
719
Glossary
720
Glossary Terms
720
Engine Plug and Dowel Charts
721
Model Year and Later
721
Right Side View
722
Left Side View
723
Rear View
725
Pre-1991 Engines
726
Specifications
733
Fuel System
753
Diesel Fuel System Overview
757
Vehicle Safety for the Natural Gas Engine
759
Safety Standards
760
Safety Training
761
N2 Electronic Unit Injector
763
N2 Fuel Injector Tube and O-Ring
780
N3 Electronic Unit Injector
794
Fuel Supply
796
Customer Calibration
806
N3 Fuel Injector Tube
807
Fuel Pump with Separate Drive Shaft and Hub
810
Fuel Pump
813
Oil Seal Removal
819
Fuel Pump with One-Piece Drive Shaft and Hub Assembly
831
Fuel Pump Drive
851
Diesel Fuel Filters (Spin-On)
856
Diesel Fuel Filters (Spin-On)
858
Replacement of Fuel Filter
858
Installation of Fuel Filter
863
Fuel Pro 380/380E Fuel Filter System
864
Fuel Filter Type for the Series 60G Engine
870
Replacement of the Fuel Filter
871
Assembly Fuel Filter and Water Separator
878
Electronic Engine Control
885
Ddec V Electronic Control Unit
887
Ddec V Electronic Control Unit
888
Ddec III/IV Electronic Control Module
893
Ddec III/IV Electronic Control Module
894
Ddec II Electronic Control Module
901
Ddec II Electronic Control Module
902
Diagnostic Procedures
902
Dashboard Warning Lights
904
Ddec I
911
Ddec I
912
Programmable Read-Only Memory (Prom) Ddec I
917
Programmable Read-Only Memory (Prom) Ddec I
918
Electronic Distributor Unit Ddec I
921
Electronic Foot Pedal Assembly
924
Turbo Speed Sensor (Tss)
925
Turbo Speed Sensor (Tss)
926
Turbo Boost Pressure Sensor
929
Air Intake Pressure Sensor
931
Oil Pressure Sensor
933
Oil Temperature Sensor
935
Air Temperature Sensor
937
Air Temperature Sensor for High Pressure Fuel System
940
Coolant Temperature Sensor
942
Synchronous Reference Sensor Gear Case Mounted
944
Synchronous Reference Sensor \ Camshaft Position Sensor Camshaft Gear Cover Mounted
946
Timing Reference Sensor
949
Coolant Level Sensor
951
Fuel Pressure Sensor
955
Fuel Temperature Sensor
957
Exhaust Gas Oxygen Sensor for Series 60G Engines
960
Exhaust Temperature Sensor for the Series 60G Engines
963
Knock Sensor and Signal Noise Enhancement Filter Module
964
Barometric Pressure Sensor for the Series 60G Engine with High Pressure Fuel System
967
Overview of High Pressure Fuel System for Series 60G Engines
969
Overview of High Pressure Fuel System for Series 60G Engines
970
Fuel Pressure Gages for the Series 60G Engine with Ahigh Pressure Fuel System
975
Venting and Leak Checking Procedures for a Natural Gas Engine (High Pressure System)
977
Venting and Leak Checking Procedures for a Natural Gas Engine (High Pressure System)
978
High Pressure Fuel Regulator for the Series 60G Engine
981
Pulse Width Modulated Stepper Motor Valve (Psv) for Series 60G Automotive Engines
983
Fuel Mixer for the Series 60G High Pressure Fuel System
986
Fuel Shutoff Valve for Series 60G Engine with High Pressure Fuel System
989
Impco Low Pressure Fuel Regulator for the Series 60G Engine High Pressure Fuel System
991
Overview of the Low Pressure Natural Gas Fuel System
995
Overview of the Low Pressure Natural Gas Fuel System
996
Low Pressure Fuel Regulator for the Series 60G Engine
1000
Fuel Mixer for the Series 60G Low Pressure System
1004
Venting and Leak Checking Procedures for Natural Gas Engine (Low Pressure System)
1007
A Additional Information
1009
Shop Notes
1010
Fuel Lines
1010
Specifications
1011
Exceptions to Standard Fastener Torque Specifications
1011
Aadditional Information
1013
Lubrication System
1013
Overview of Lubricating System
1015
Oil Pump
1020
Removal of Oil Pump
1024
Disassembly of Oil Pump
1025
Oil Pump Drive Gear Installation
1027
Installation of Oil Pump
1030
Oil Pressure Regulator Valve
1033
Oil Pressure Relief Valve
1040
Oil Filter
1046
Replacement of Oil Filter
1047
Oil Filter Adaptor
1048
Thermatic Oil Control Valve
1053
Oil Cooler (1991 and Later Engines)
1061
Lubricating Oil Cooler
1061
Chemical Burns
1066
Oil Cooler (Pre-1991 Engines)
1071
Oil Level Dipstick Assembly
1081
Oil Pan
1086
Removal of Oil Pan
1090
Installation of Oil Pan
1092
Ventilating System
1094
Aadditional Information
1103
Specifications
1104
Cooling System
1105
Cooling System Overview
1107
Cooling System Components
1107
Water Pump (Gear-Case Mounted - 1991 and Later) (Gcm)
1108
Coolant Recovery Tank
1109
Coolant Expansion
1109
Water Pump (Gear-Case Mounted - 1991 and Later) (Gcm)
1111
Water Pump (Front Mounted) (Fm)
1113
Drive Shaft
1123
Water Pump Housing Assembly
1126
Water Pump (Front Mounted) (Fm)
1137
Drive Shaft
1148
Thermostat
1162
Thermostat and Related Parts
1162
Cooling System Operation
1164
Coolant Pressure Control Cap
1173
Pressure Control Cap (Vacuum Valve Open)
1173
Engine Cooling Fan
1176
Adjusting Screw
1179
Fan Bracket
1179
Coolant Filter and Conditioner
1186
Radiator
1188
Aadditional Information
1189
Specifications
1190
Fuel, Lubricating Oil, and Coolant
1191
Fuel
1193
Fuel
1194
Biodiesel Fuels
1194
Other Fuels
1195
Cold Weather Operation
1196
Lubricating Oil (Diesel)
1200
Oil Change Interval
1202
Lubricating Oil for the Series 60G Engine
1205
Coolant
1207
Coolant
1208
Coolants Not Recommended
1213
Summary of Coolant Recommendations
1218
Air Intake System
1223
Air Intake System Overview
1225
Air Cleaner
1229
Air Cleaner
1230
Intake Manifold
1231
Closed Crankcase Breather for Series 60G Automotive Engines
1240
Turbocharger (Diesel)
1242
Turbocharger (Diesel)
1246
Inspection of Turbocharger
1254
Installation of Turbocharger
1263
Turbocharger Series 60 Natural Gas (Automotive) Engine
1265
Turbocharger Series 60 Natural Gas (Automotive)
1266
Recirculation Valve for Series 60G Automotive Engine
1283
Charge Air Cooler
1285
Typical Charge Air Cooler
1285
Personal Injury
1292
Throttle Actuator for the Series 60G Engine
1294
Air Dryer
1298
Aadditional Information
1299
Specifications
1300
Exhaust System
1301
Overview of Exhaust Manifold Components
1303
Three-Piece Exhaust Manifold with Fey Rings
1307
Three-Piece Exhaust Manifold Without Fey Rings
1316
Three-Piece Exhaust Manifold with Heat Shield
1323
Exhaust Gas Recirulation (Egr) Components
1329
Tube and Shell Bolted Flange Egr Cooler
1331
Hydraulic Egr Valve
1347
Delivery Pipe
1356
Egr Rate Measurement System
1368
Ddec V Varible Pressure Output Device
1372
Ddec IV Varible Pressure Output Devices
1376
Electrical Equipment
1381
Overview of Electrical System
1383
Battery Charging Alternator
1384
Alternator Mounting
1388
Removal of Alternator
1390
Inspection of Alternator
1393
Installation of Alternator
1393
Storage Battery
1404
Cranking Motor
1406
Tachometer Drive
1411
Ddec III/IV Engine Sensor Harness
1417
Diagnostic Procedures
1418
Ddec II Engine Sensor Harness
1427
Metri-Pack 150 Series Connectors
1433
Micro-Pack Series Connectors
1438
Weather Pack and Metri-Pack 280 Series Connectors
1440
Terminal Position
1441

Detroit Diesel 60 Operator's Manual (172 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1 MB

Table of Contents
5
Introduction

15
- Non-Genuine and Rebuilt Component Quality Alert
  15
Caution Summary

17
- Engine Operation
  17
- Preventive Maintenance
  18
- Electrical System
  21
- Cooling System
  22
- Air Intake System
  22
- Fuel System
  23
- Starting Aids
  24
- Compressed Air
  25
- Lubricating Oil and Filters
  25
Engine Model and Serial Number Designation

26
- Option Labels
  27
- Certification Labels
  28
Operating Instructions for a First Time Start

29
- System Checks
  29
  - Cooling System Checks
    29
  - Lubrication System Checks
    30
    
    Extended Storage
    30
  - Fuel System Checks
    31
  - Other Checks
    32
- Starting the Engine
  32
  - Initial Engine Start
    33
    
    Electric Starter
    33
    
    Air Starter
    34
- Running the Engine
  34
  - Oil Pressure
    34
  - Warm-Up
    34
  - Inspection
    34
    
    Transmission
    34
    
    Fluid Leaks
    34
    
    Crankcase
    35
    
    Turbocharger
    35
  - Avoid Unnecessary Idling
    35
- Stopping the Engine
  35
- Emergency Jump Starting
  36
Ddec V System

37
- Ddec Features
  37
  - Engine Protection
    38
  - Idle Shutdown Timer
    38
  - Cruise Control
    38
  - Engine Brakes
    40
  - Data Recording Capability
    41
- Ddec V Operation
  41
  - Stop Engine Override Switch
    42
  - Immediate Speed Reduction
    42
  - Red Stop Lamp
    42
  - Diagnostic Data Reader
    43
  - Flas Codes
    45
Ddec V Engine Driving Tips

50
- Accelerating the Vehicle
  50
- Cruise Control
  50
- Engine Brakes and Cruise Control
  52
- Shifting
  52
- Idling
  53
  - Winter Fronts
    53
Engine Brake System

54
- Driver Control Switches
  54
  - Low/High Switch
    54
  - Low/Med/High Switch
    54
- Clutch Pedal and Throttle Position Controls
  54
- Engine Brake Operation
  55
- Anti-Lock Braking Systems
  56
- Driving on Flat, Dry Pavement
  56
- Descending a Long, Steep Grade
  56
- Driving on Wet or Slippery Pavement
  58
Engine Systems

59
- Fuel System
  59
- Lubrication System
  59
- Air System
  59
- Cooling System
  59
- Electrical System
  59
- Exhaust System
  59
- Exhaust Gas Recirculation System
  59
Maintenance

60
- Maintenance Intervals
  60
- Preventive Maintenance Intervals
  76
  - Item 1 - Lubricating Oil
    76
  - Item 2 - Fuel and Fuel Tank
    78
  - Item 3 - Fuel Lines, Flexible Hoses
    79
    
    Leaks
    79
    
    Hoses and Fittings
    79
    
    Hose Service Life
    79
  - Item 4 - Cooling System
    80
    
    Coolant Level
    80
    
    Coolant Inhibitors
    80
    
    Coolant Drain Interval
    80
  - Item 5 - Turbocharger, Air-To-Air Charge Cooler
    82
    
    Wastegated Turbochargers
    82
  - Item 6 - Battery
    83
  - Item 7 - Tachometer Drive
    84
  - Item 8 - Drive Belts
    84
    
    V-Belts
    84
    
    2-Groove Powerband
    85
    
    12-Rib Poly-V Belt
    85
    
    Belt Replacement
    86
  - Item 9 - Air Compressor
    86
  - Item 10 - Air Cleaner
    86
    
    Air Cleaner Replacement
    87
  - Item 11 - Lubricating Oil Filters
    87
  - Item 12 - Fuel Filters
    88
    
    Fuel Pro ® 382 Filters
    88
    
    Spin-On Filters
    88
  - Item 13 - Water Pump and Coolant Inhibitor Element
    89
    
    Water Pump Drain Hole
    89
    
    Coolant Inhibitor Element
    89
  - Item 14 - Cranking Motor
    89
  - Item 15 - Air System
    90
  - Item 16 - Exhaust System
    90
  - Item 17 - Engine (Steam Clean)
    90
  - Item 18 - Radiator
    90
  - Item 19 - Oil Pressure
    91
  - Item 20 - Battery-Charging Alternator
    91
    
    Bosch ® T1 Alternator Service Requirements
    92
    
    General Service Requirements - Bosch ® and
    92
  - Item 21 - Engine and Transmission Mounts
    92
  - Item 22 - Crankcase Pressure
    92
  - Item 23 - Fan Hub
    92
  - Item 24 - Thermostats and Seals
    93
  - Item 25 - Crankcase Breather
    93
  - Item 26 - Engine Tune-Up
    93
  - Item 27 - Vibration Damper
    94
How-To Section

95
- How to Select Lubricating Oil
  95
  - Lubricant Requirements
    95
    
    Egr-Equipped Engines
    95
    
    Non-Egr Engines
    95
    
    Engines Built Prior to 1998
    95
  - Cold Weather Starting
    96
  - Synthetic Oils
    96
  - The Use of Supplemental Additives
    97
- When to Change Oil
  97
  - Disposing of Waste Oil
    98
- How to Replace the Lube Oil Filters
  98
  - Replace Spin-On Type Oil Filter
    98
- How to Select Fuel Oil
  100
  - Quality
    100
  - Fuel Contamination
    100
  - Prohibited Additives
    101
    
    Used Lubricating Oil
    101
    
    Gasoline
    101
- How to Replace the Fuel Filters
  101
- Engine out of Fuel - How to Restart
  107
  - Engines with Spin-On Filters
    107
  - Engines with Fuel Pro Filters
    107
- How to Select Coolant
  108
  - Definitions
    108
  - Approved Coolants
    109
    
    Eg & Water or Pg & Water Plus Sca Inhibitor
    110
    
    Mixing Eg or Pg Antifreeze and Water
    110
    
    Recycled Antifreeze
    112
    
    Eg/Water + Oat Inhibitor or Pg/Water + Oat Inhibitor
    112
    
    Water Only + Sca or Water Only + Oat Inhibitor
    113
    
    Water Requirements
    114
  - Coolants Not Recommended
    114
    
    All Antifreezes and Coolants Containing Phosphate
    114
    
    Automotive Type Coolants
    114
    
    Methyl Alcohol-Based Antifreeze
    114
    
    Glycol-Based Coolants Formulated for Hvac
    115
  - Additives Not Recommended
    115
    
    Soluble Oil Additives
    115
    
    Chromate Additives
    115
  - Maintenance
    115
    
    Supplemental Coolant Additives for Fully Formulated Coolant
    116
    
    Maintenance Intervals
    116
  - Sca Test Procedures
    118
  - Need Release Coolant Filters (Non-Oat Systems)
    119
  - Dropout
    120
  - Extender Inhibitor Additive for "Oat" Coolant
    120
    
    Oat Coolant Drain Interval
    121
  - Chronic Coolant System Problems
    121
  - Cooling System Maintenance Products
    121
    
    Power Cool Scas
    121
    
    Power Cool Coolant Filter Elements
    121
    
    Power Cool Cleaners
    121
  - Summary of Coolant Recommendations
    122
- How to Drain and Flush the Cooling System
  124
  - Hoses
    125
- When to Service the Dry Type Air Cleaner
  125
Basic Troubleshooting

126
Engine Storage

131
- Preparing Engine for Storage
  131
Series 60 Service Publications

137
Customer Assistance

138
- Road Service in the U.s. or Canada
  141
- Working with DDC Service Outlets
  141
Limited Warranty on Highway Vehicle Engines

143
- Terms of Coverage
  143
  - Uses
    143
  - Defects
    143
  - Repairs
    143
  - Warranty Period
    143
  - Like Replacement Engine
    143
  - Service Supplies
    144
  - Engine Removal and Reinstallation
    144
- This Warranty Does Not Cover
  144
  - Repairs Due to Accidents, Misuse, Storage Damage, Negligence or Certain Modifications
    144
  - Braking Devices
    145
  - Fuel Injectors after 200,000 Miles/320,000
    145
  - Kilometers
    145
  - Maintenance
    145
  - Incidental or Consequential Damage
    145
  - Other Limitations
    145
Limited Warranty on Urban Bus, Motor Coach or Motor Home Engines

147
- Terms of Coverage
  147
  - Uses
    147
  - Defects
    147
  - Repairs
    147
  - Warranty Period
    147
  - Service Supplies
    147
  - Like Replacement Engine
    148
  - Engine Removal and Reinstallation
    148
- This Warranty Does Not Cover
  149
  - Repairs Due to Accidents, Misuse, Alteration, Storage Damage, Negligence or Certain Modifications
    149
  - Braking Devices
    149
  - Fuel Injectors after 200,000 Miles/320,000
    149
  - Kilometers
    149
  - Maintenance
    149
  - Incidental or Consequential Damage
    149
  - Other Limitations
    149
Limited Warranty on Construction/ Industrial

151
Engines

151
- Terms of Coverage
  151
  - Uses
    151
  - Defects
    151
  - Repairs
    151
  - Warranty Period
    151
  - Service Supplies
    151
  - Engine Removal and Reinstallation - Construction/Industrial Applications
    152
  - Mechanic's Travel Expenses
    152
  - Like Replacement Engine
    152
- This Warranty Does Not Cover
  153
Limited Warranty on Fire Truck or Crash Rescue Vehicle Engines

155
- Terms of Coverage
  155
  - Uses
    155
  - Defects
    155
  - Repairs
    155
  - Warranty Period
    155
  - Like Replacement Engine
    155
  - Service Supplies
    155
  - Engine Removal and Reinstallation
    156
- This Warranty Does Not Cover
  156

Detroit Diesel 60 Operator's Manual (154 pages)

ON-HIGHWAY ENGINE

Brand: Detroit Diesel | Category: Engine | Size: 1 MB

Table of Contents
5
Introduction
13
Non-Genuine and Rebuilt Component Quality Alert
13
Caution Summary
15
Engine Operation
15
Preventive Maintenance
16
Electrical System
19
Cooling System
20
Air Intake System
20
Fuel System
21
Starting Aids
21
Compressed Air
23
Lubricating Oil and Filters
23
Engine Model and Serial Number Designation
24
Certification Labels
25
Operating Instructions for a First Time Start
26
System Checks
26
Cooling System Checks
26
Lubrication System Checks
27
Extended Storage
27
Fuel System Checks
28
Other Checks
29
Starting the Engine
29
Initial Engine Start
30
Electric Starter
30
Air Starter
31
Running the Engine
31
Oil Pressure
31
Warm-Up
31
Inspection
31
Transmission
31
Fluid Leaks
31
Crankcase
32
Turbocharger
32
Avoid Unnecessary Idling
32
Stopping the Engine
32
Emergency Jump Starting
33
Ddec V System
34
Ddec Features
34
Malfunction
34
Engine Protection
35
Idle Shutdown Timer
35
Cruise Control
35
Engine Brakes
37
Data Recording Capability
38
Ddec V Operation
38
Stop Engine Override Switch
39
Immediate Speed Reduction
39
Red Stop Lamp
39
Diagnostic Data Reader
40
Ddec V Engine Driving Tips
47
Accelerating the Vehicle
47
Cruise Control
47
Engine Brakes and Cruise Control
49
Shifting
49
Idling
51
Winter Fronts
51
Engine Brake System
52
Driver Control Switches
52
Low/High Switch
52
Low/Med/High Switch
52
Clutch Pedal and Throttle Position Controls
52
Engine Brake Operation
52
Anti-Lock Braking Systems
54
Driving on Flat, Dry Pavement
54
Descending a Long, Steep Grade
54
Driving on Wet or Slippery Pavement
56
Engine Systems
57
Fuel System
57
Lubrication System
57
Air System
57
Cooling System
57
Electrical System
57
Exhaust System
57
Exhaust Gas Recirculation System
57
Maintenance
58
Maintenance Intervals
58
Preventive Maintenance Intervals
68
Item 1 - Lubricating Oil
68
Item 2 - Fuel and Fuel Tank
69
Item 3 - Fuel Lines, Flexible Hoses
71
Leaks
71
Hoses and Fittings
71
Hose Service Life
71
Item 4 - Cooling System
72
Coolant Level
72
Coolant Inhibitors
72
Coolant Drain Interval
72
Item 5 - Turbocharger, Air-To-Air Charge Cooler
74
Wastegated Turbochargers
74
Item 6 - Battery
75
Item 7 - Tachometer Drive
76
Item 8 - Drive Belts
76
V-Belts
76
2-Groove Powerband
77
12-Rib Poly-V Belt
77
Belt Replacement
78
Item 9 - Air Compressor
78
Item 10 - Air Cleaner
78
Air Cleaner Replacement
79
Item 11 - Lubricating Oil Filters
79
Item 12 - Fuel Filters
80
Fuel Pro® 382 Filters
80
Spin-On Filters
80
Item 13 - Water Pump and Coolant Inhibitor Element
80
Water Pump Drain Hole
80
Coolant Inhibitor Element
81
Item 14 - Cranking Motor
81
Item 15 - Air System
81
Item 16 - Exhaust System
82
Item 17 - Engine (Steam Clean)
82
Item 18 - Radiator
82
Item 19 - Oil Pressure
83
Item 20 - Battery-Charging Alternator
83
Bosch® T1 Alternator Service Requirements
84
General Service Requirements - Bosch® and Delco Remy® Alternators
84
Item 21 - Engine and Transmission Mounts
84
Item 22 - Crankcase Pressure
84
Item 23 - Fan Hub
84
Item 24 - Thermostats and Seals
84
Item 25 - Crankcase Breather
85
Item 26 - Engine Tune-Up
85
Item 27 - Vibration Damper
86
How-To Section
87
How to Select Lubricating Oil
87
Lubricant Requirements
87
Egr-Equipped Engines
87
Non-Egr Engines
87
Engines Built Prior to 1998
87
Cold Weather Starting
88
Synthetic Oils
88
The Use of Supplemental Additives
89
When to Change Oil
89
Disposing of Waste Oil
90
How to Replace the Lube Oil Filters
90
Replace Spin-On Type Oil Filter
90
How to Select Fuel Oil
92
Quality
92
Fuel Contamination
92
Prohibited Additives
93
Used Lubricating Oil
93
Gasoline
93
How to Replace the Fuel Filters
93
Replace Spin-On Primary or Secondary Elements
94
Replace Fuel/Water Separator Element
96
Replace Fuel Pro Element
97
Engine out of Fuel - How to Restart
99
Engines with Spin-On Filters
99
Engines with Fuel Pro Filters
100
How to Select Coolant
101
Definitions
101
Approved Coolants
102
Eg & Water or Pg & Water Plus Sca Inhibitor
103
Mixing Eg or Pg Antifreeze and Water
103
Recycled Antifreeze
106
Eg/Water + Oat Inhibitor or Pg/Water + Oat Inhibitor
106
Water Only + Sca or Water Only + Oat Inhibitor
107
Water Requirements
108
Coolants Not Recommended
108
All Antifreezes and Coolants Containing Phosphate
108
Automotive Type Coolants
108
Methyl Alcohol-Based Antifreeze
108
Glycol-Based Coolants Formulated for Hvac
109
Additives Not Recommended
109
Soluble Oil Additives
109
Chromate Additives
109
Coolant Inhibitor Test Intervals
109
Supplemental Coolant Additives for Fully Formulated Coolant
110
Maintenance Intervals
110
Sca Test Procedures
112
Need Release Coolant Filters (Non-Oat Systems)
113
Dropout
114
Extender Inhibitor Additive for "Oat" Coolant
114
Oat Coolant Drain Interval
115
Chronic Coolant System Problems
115
Cooling System Maintenance Products
115
Power Cool Scas
115
Power Cool Coolant Filter Elements
115
Power Cool Cleaners
115
Summary of Coolant Recommendations
116
Coolant Life of Glycol Coolant
117
Coolant Life of Oat Coolant
117
Coolant Life of Other Coolants
117
How to Drain and Flush the Cooling System
118
Hoses
119
When to Service the Dry Type Air Cleaner
119
Basic Troubleshooting
120
Faulty Injector Operation
122
DDEC Malfunction
122
Low Compression
122
Engine Storage
125
Preparing Engine for Storage
125
Temporary Storage (30 Days or Less)
125
Extended Storage (more than 30 Days)
126
Restoring an Engine after Extended Storage
129
Series 60 Service Publications
131
Customer Assistance
132
Road Service in the U.s. or Canada
135
Working with DDC Service Outlets
135
Limited Warranty on Highway Vehicle Engines
138
Terms of Coverage
138
Uses
138
Defects
138
Repairs
138
Warranty Period
138
Like Replacement Engine
138

Detroit Diesel 60 Operator's Manual (111 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1 MB

Table of Contents
3
Introduction
4
Non-Genuine and Rebuilt Component Quality Alert
4
Caution Summary
6
Engine Model and Serial Number Designation
11
Option and Certification Labels
11
Operating Instructions
13
Preparations for Starting the Engine the First Time
13
Starting the Engine
15
Running the Engine
17
Stopping the Engine
18
Emergency Jump Starting
18
Ddec III/IV Options
19
Ddec III/IV Engine Driving Tips
27
Engine Systems
29
Engine Maintenance Schedules
31
Lubrication and Preventive Maintenance Intervals
36
How To" Section
48
How to Select Lubricating Oil
48
When to Change Oil
49
How to Replace the Lube Oil Filters
50
How to Select Fuel Oil
51
How to Replace the Fuel Filters
53
Engine out of Fuel-How to Restart
57
How to Select Coolant
58
How to Drain and Flush the Cooling System
70
When to Service the Dry Type Air Cleaner
71
Basic Troubleshooting
72
Engine Storage
77
Service Publications
82
Customer Assistance
83
Limited New Engine Warranty
85
Specifications
103

Detroit Diesel 60 Manual (19 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1 MB

Detroit Diesel 60 Service Manual (23 pages)

Brand: Detroit Diesel | Category: Engine | Size: 0 MB

Compact Gear Train Assembly
1
Crankshaft Timing Pin
2
Timing Verification
3
Camshaft Gear Cover Bolt
4
Camshaft Gear Cover Bolts
5
Camshaft Cap Bolt and Stud Bolt
7
Camshaft Alignment Tool
9
Crahkshaft Timing Pin
10
Camshaft Seals
11
Apply RTV Sealant Along Split Line
12
Sealant Application
15
Camshaft Bearing Cap Bolt and Stud Bolt
16
Bolt Torque Sequence
18
Camshaft Bolt
20

Detroit Diesel 60 Owner's Manual (24 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1 MB

Engine Model and Serial Number Designation
3
Emergency Jump Starting
6
Accelerating the Vehicle
9
Cruise Control
9
Idle Shutdown
10
Lubricant Selection in North America
12
Lubricant Requirements
12
Synthetic Oil
12
Need Release Coolant Filters
14
Diesel Fuel
15
Detroit Diesel Series 60 Engine
23

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Engine Systems

Maintenance

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Series 60 Service Publications

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4 Engine-Related Components

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6 Engine Oil Level

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