Input And Output Shaft Assemblies; Removal; Installation - Triumph Rocket III Classic Service Manual

Transmission
Input and Output Shaft Assemblies
Removal
Note:
• The input and output shafts may be removed
from the upper crankcase after first separating
the lower crankcase from the upper.
Note:
• The rear bearing on the input shaft remains in
the crankcase on removal of the shaft.
1. Remove the engine from the frame (see page 10-2).
2. Separate the lower crankcase from the upper (see
page 5-5>.
Note:
• The output shaft may be retained in the lower
crankcase on separation from the upper. If the
output shaft is not retained in the lower
crankcase, make a note of the position of each
selector fork on the output shaft.
3. Lift the output shaft from the upper crankcase noting
the orientation of each bearing and their circlips.
4. Remove the selector shaft and forks (see page 8-8).
Note:
• The input shaft bearing housing fixings may
not be reused but should be retained for use
during installation of the input shaft.
5. Release the three Torx fixings securing the input
shaft bearing housing to the upper crankcase.
1.
Input shaft bearing housing
2. Torx fixings
6. Assemble the adapter, T3880210 to the slide
hammer T3880208, fully engaging the threads.
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1.
Slide hammer T33B020B
2. Adaptor T3BB0210
Z Assemble the adaptor and slide hammer to the input
shaft, fully engaging the threads. Draw back the slide
part of the hammer swiftly to facilitate the removal of
the input shaft bearing housing.
1.
Bearing housing
2. Adaptor T3BB0210
3. Slide hammer T33B020B
8. With the bearing housing released, withdraw the
input shaft through the aperture for the bearing
housing.
Installation
1. Locate the input shaft to the upper crankcase,
installing it through the aperture for the bearing
housing.
2. Fit the bearing housing into the aperture, by hand, as
deeply as possible.
3. Using the old Torx fixings, evenly and progressively,
draw the bearing housing into the upper crankcase
until fully home. Remove and discard the Torx
fixings.
8.18
SelVice Manual- Rocket 1111 Classic 1 Touring