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3.
Position the seal as noted prior to removal, then
position it to the outer tube and drift into place using
tool 3880080-T0301. Retain the seal with a new
circlip.
1. Seal
2. Tool 3880080-T0301
4.
Refit the dust seal, using finger pressure only.
cbol
1. Dust seal
2. Outer tube
Front Suspension
5.
Carefully fit the outer tube to the inner ensuring that
the oil and dust seal lips do not become damaged.
cborn
1.
Inner tube
2. Outer tube
6.
Fit the damper to the inner tube and engage tool
3880090-T0301 to the damper cup (as for removal>.
Z
Clean the threads of the damping cylinder bolt and
fit a new sealing washer. Apply a drop of ThreeBond
1342 to the threads then install the bolt. Prevent the
cylinder from turning by holding the hexagonal end
of tool
3880090-T0301
while
tightening
the
damping cylinder bolt to 40 Nm.
1. Tool 3880090-T0301
2. Cylinder
The damping rod locknut must be fitted with the flat
side facing to the top of the fork. The slightly tapered
side must face the fork spring.
Incorrect orientation may lead to a loosening of the
locknut.
Service Manual - Rocket Ill/ Classic / Touring
14.17
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