Inspection; Assembly - Triumph Rocket III Classic Service Manual

Front Suspension
14. Using finger pressure, remove the dust seal from the
outer tube.
cboo
1.
Dust seal
2. Outer tube
15. Remove the circlip from above the seal.
chop
1. Circlip
16. Note the orientation of the seal lip then, using a soft-
faced drift, remove the seal and collect the washer
from below it.
cboq
1.
Seal removal
Inspection
1.
Inspect the inner tube for stone chips, scoring,
scratches, excessive wear and any other damage.
Renew the inner tube if necessary.
2. Inspect the spring for damage, cracks and
deformation. Renew the spring if necessary.
3. Inspect all bushes and seals for damage. Renew any
damaged items if necessary.
Assembly
The front forks comprise many precIsion machined
parts. Total cleanliness must be observed at all times
and, assembly must take place in a dirt/dust-free
environment. All parts must be washed in non-
flammable solvent before assembly. Dirt ingress may
cause damage to the fork parts, leading to instability,
loss of motorcycle control and an accident.
Note:
• If the damper has not been removed, omit
operations 6 and 7.
1. Apply a smear of fork oil to the bushes and seals.
2. Fit the washer to the seal recess in the outer tube.
cOOr
1.
Outer tube
2. Washer
14.16
SelVice Manual - Rocket 1111 Classic 1 Touring