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Cylinder Head
Installation
1.
Check the condition of the camshaft cover seal and
camshaft cover bolt seals. Replace as necessary.
2.
Apply silicone sealant to the cylinder head where
four 'D' sections of the camshaft cover seal fit.
cbpq
1. '0' sections
3.
Fit the seal ensuring the four 'D' sections seat in the
corresponding half-rounds in the cylinder head.
Position the spark plug tower seals to the six plug
towers.
4.
Fit the camshaft cover to the cylinder head. Ensure
that the seal remains in position, paying particular
attention to the six spark plug tower areas.
5.
Lubricate the camshaft cover screw seals with clean
engine oil.
6.
Fit the camshaft cover bolts, complete with their seals
(steel ring side facing upwards) and tighten to finger
tight.
Z
Progressively and evenly tighten the camshaft cover
bolts to
12 Nm.
8.
Refit the coil bracket and coils.
9.
Re-attach the plug leads to the plugs.
10. Refit the intake duct support bracket, tightening its
bolts to
9 Nm.
11.
Refit the throttle bodies (see page
11-190>.
12. Refit the fuel tank (see page
11-150
for Rocket III
and Classic, see page
11-154
for Rocket III Touring).
13. Reconnect the battery, positive (red) lead first.
14. Refit the seat (see page
17-17
for Rocket III and
Classic, see page
17-18
for Rocket III Touring).
Camshaft Drive Chain Tensioner
Before starting work, ensure the motorcycle is stabilised
and adequately supported. This will help prevent it from
falling and causing injury to the operator or damage to
the motorcycle.
Removal
1.
Remove the camshaft cover (see page 3-5>.
2.
Remove the inspection plug from the clutch cover.
1. Inspection plug
3.
Turn the engine until the maximum numbers of
camshaft lobes are facing away from the valves. This
will prevent the camshafts from springing around
when the camshaft drive chain tensioner is removed.
cbps
1. Camshafts
2. Lobes
3. Valves
4.
Remove the centre nut and washer from the
camshaft drive chain tensioner.
3.6
Service Manual- Rocket Ill/ Classic / Touring
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