Disassembly; Inspection - Triumph Rocket III Classic Service Manual

Disassembly
Note:
• All numbers given within brackets in the
procedure below refer directly to the
numbered items in the above diagram.
Make a note or mark the orientation of all parts prior to
removal.
1. Remove the ball bearing
(1)
and washer
(2).
2. Remove first gear
(3)
and its needle roller bearing
(4).
3. Remove the first gear thrust washer (5).
4. Remove fifth gear (6), revealing a circlip
(7)
that
secures fourth and third gears.
5. Remove the circlip
(7).
6. Slide off the shouldered splined bush (8) and fourth
gear (9).
Z Slide off third gear (10) and the shouldered splined
(11).
8. Remove the circlip (12) from in front of the splined
dog ring (13).
9. Slide off the splined dog ring (13).
10. Remove the circlip (14) from in front of second gear
(16).
11. Slide off the second gear thrust washer (15), then
second gear (16) and its bush
(17).
12. Working now from the other end of the shaft,
remove the large nut (19), Belleville washer (20) and
flat washer (21).
13. Slide off the ball bearing (22), output gear (23) and
spacer (24).
When using a press, always wear overalls, eye face and
hand protection. Objects such as bearings frequently
break-up under load and the debris caused during
break-up may cause damage and injury to unprotected
parts of the body.
Never wear loose clothing, which could become trapped
in the press and cause crushing injury to the hand, arms
or other parts of the anatomy.
Transmission
14. Place the shaft (18) in a press with the threaded end
of the shaft facing the press ram. Support the centre
bearing (25) on press bars.
1
1.
Press
2. Output shaft
3. Centre bearing
15. Press the shaft through the bearing.
Inspection
1. Examine all gears, bearings and bushes and thrust
washers for damage, distortion, chipped teeth and
wear beyond the service limits. Replace all suspect
components and always use new circlips to assemble
the shaft.
SelVice Manual - Rocket
1111
Classic
I
Touring
8.25