Input And Output Shafts Assemblies; Removal - Triumph 2012 Tiger 800 Service Manual

Transmission
8. Fit two new selector shaft retaining fixings, ensuring
the washer and the selector drum keeper plate are
fitted in the positions noted during removal. Tighten
the fixings to
12 Nm.
cglv
1. Selector drum/shaft keeper plate
2. Fixing
3. Input selector shaft fixing and washer
9. Refit the selector shaft <see page
Refit the output shaft (see page
10.
Assemble the two halves of the crankcase <see
1 1 .
page 5-4).
Refit the engine to the frame <see page
1 2 .
7.10
7-6).
7-T n.
9-5>.
SeNice Manual Tiger 800 and Tiger 800XC
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Input and Output Shafts Assemblies

Removal

Note:
The input and
•
removed from the upper crankcase after
first separating the lower crankcase from
the upper.
Note:
The rear needle roller bearing on the input
•
shaft remains in the crankcase on removal
of the shaft.
Remove the engine from the frame <see page
1.
Separate the two halves of the crankcase <see
2.
page
5-4>.
Lift the output shaft from the u pper cran kcase,
3 .
noting the orientation of each bearing, their circlips
and dowels.
4. Remove the selector fork shafts and forks (see
page 7- 7>.
Note:
The input shaft bearing housing fixings may
•
not be re-used but should be retained for
use during installation of the input shaft.
5 .
Release the three fixings and remove t h e retaining
plate.
1. Fixings
2. Retaining plate
3. Bearing housing
output shafts may be
9-3>.