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Triumph Rocket III Manuals
Manuals and User Guides for Triumph Rocket III. We have
6
Triumph Rocket III manuals available for free PDF download: Service Manual, Handbook, Manual, Owner's Handbook Manual, Overview
Triumph Rocket III Service Manual (627 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 24 MB
Table of Contents
Table of Contents
3
Table of Contents
9
Ignition System Safety Precautions
12
Dangerous Substances
12
Third Party Products
12
Fluoroelastomers
12
Oils
12
Health Protection Precautions
12
Environmental Protection Precautions
13
Brakes
13
Safety Instructions
14
Jacking and Lifting
14
Precautions against Damage
14
Coolant
15
Cleaning Components
15
Lubrication
15
Joints and Joint Faces
15
Gaskets, O-Rings
15
Liquid Gasket, Non-Permanent Locking Agent
16
Screw Threads
16
Locking Devices
16
Fitting a Split Pin
16
Circlips, Retaining Rings
16
Self Locking Nuts
16
Encapsulated Bolts
16
Oil and Grease Seals
17
Press
17
Ball Bearing
17
Chassis Bearing Lubrication
17
Metal Bushes
18
Fuel Handling Precautions
19
General
19
Petrol - Gasoline
19
Fuel Tank Removal
19
Chassis Repairs
19
Electrical Precautions
20
Battery Disconnecting
20
Disciplines
21
Electrical Wires
21
Electrical Testing
22
Ohm's Law
22
Basic Electrical Circuits
22
Circuit Diagrams
23
Glossary of Circuit Diagram Symbols
23
Tracing Circuits
24
To Check Continuity
25
To Measure Voltage
25
Can
26
Alternator/Charging System
27
Diagnosis - Charging Circuit
28
Starting Circuit
29
General Fault Finding - Starter Motor and Relay
29
Diagnosis - Starter Circuit
30
Specification
31
Replacement Parts
31
Inspection
31
Special Selvice Tools
32
Front Wheel Size
47
Front Tyre Size
47
Front Tyre Pressure (Cold)
47
Whichever Is Greater)
47
Rear Wheel Size
47
Rear Tyre Size
47
Rear Tyre Pressure (Cold)
47
Torque Wrench Settings
48
Cylinder Head Area
48
Clutch
48
Crankshaft and Crankcases
48
Engine Covers
48
Transmission
49
Lubrication System
49
Cooling System
49
Fuel System, Exhaust System and Airbox
50
Rear Suspension
50
Front Suspension
51
Wheels
51
Front Brakes
51
Rear Brakes
52
Footrests and Control Plates
52
Bodywork
52
Electrical
53
Routings
54
Clutch Cable Routing - Rocket III and Classic
54
Clutch Cable Routing - Rocket III Touring
55
Handlebar Cable Routing - Rocket III and Classic
56
Handlebar Cable Routing - Rocket III Touring
57
Main Wiring Harness Routing - Rocket III and Classic
58
Main Wiring Harness Routing - Rocket III Touring
59
Rear Mudguard Harness Routing - Rocket III and Classic
60
Rear Mudguard Harness Routing - Rocket III Touring
61
Front Brake Hose Routing - Rocket III and Classic
62
Front Brake Hose Routing - Rocket III Touring
63
Rear Brake Pipe and Hose Routing - Rocket III and Classic
64
Rear Brake Pipe and Hose Routing - Rocket III Touring
65
Throttle Cable Routing - Rocket III and Classic
66
Throttle Cable Routing - Rocket III Touring
67
Fuel Hose and Fuel Tank Breather Hose Routing
68
Rocket III and Classic
68
Fuel Hose and Evaporative/Fuel Tank Breather Hose Routing - Rocket III and Classic
70
Fuel Hose and Evaporative/Fuel Tank Breather Hose Routing - Rocket III Touring
71
Exploded View - Camshaft Cover
78
Exploded View - Camshaft and Camshaft Drive
79
Exploded View - Cylinder Head
80
Description
81
Camshaft Cover
81
Removal
81
Installation
82
Camshaft Drive Chain Tensioner
82
Removal
82
Inspection
83
Installation
83
Camshaft Drive Chain
86
Removal
86
Inspection
86
Installation
87
Camshaft Drive Chain Blades
89
Removal
89
Installation
89
Camshafts
90
Removal
90
Camshaft Identification
91
Camshaft Sprocket Orientation
91
Inspection
92
Installation
93
Valve Clearances
95
Valve Clearance Adjustment
95
Cylinder Head
95
Removal
96
Inspection
97
Installation
97
Valves and Valve Stem Seals
98
Removal from the Cylinder Head
98
Installation
98
Exploded View - Clutch Controls - Rocket'" and Classic
102
Exploded View - Clutch Controls - Rocket'" Touring
103
Exploded View - Clutch
104
Exploded View - Clutch Cover
105
Clutch Cable
106
Removal
106
Examination
107
Installation
107
Clutch Cover
107
Removal
107
Clutch
107
Removal
108
Friction Plate Inspection
109
Thickness
109
Installation
110
Exploded View - Crankshaft, Connecting Rod and Piston
114
Exploded View - Crankcase Fixings
115
Exploded View - Crankcase and Liners
116
Crankcases
117
Removal
117
Disassembly
117
Assembly
120
Crankshaft
120
Removal
123
Installation
124
Connecting Rods
124
Removal
124
Installation
125
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
126
Connecting Rod Bearing Selection
127
Crankshaft Main Bearing/Joumal Wear
127
Checking Crankshaft Clearance Using Plastigage
127
Crankshaft End Float
128
Pistons
129
Disassembly
129
Piston Wear Check
129
Piston Rings/Ring Grooves
130
Piston Ring Gap
130
Piston Assembly
130
Cylinder Wear
132
Cylinder Liners
132
Removal
132
Installation
133
Bevel Box and Drive Shaft
136
Sectioned View - Bevel Box and Drive Shaft
136
Bevel Box and Drive Shaft Specification
137
Bevel Box Oil Specification
137
Bevel Box Oil Level Check
137
Bevel Box Oil Change
138
Bevel Box
138
Removal
138
Installation
138
Drive Shaft
139
Balancer
142
Exploded View - Balancer
142
Introduction
143
Removal
143
Inspection
144
Exploded View - Input and Output Shafts - up to Engine Number 300895
148
Exploded View - Input and Output Shafts - from Engine Number 300896
149
Exploded View - Gear Change Mechanism
150
Exploded View - Gear Selector Mechanism - Rocket III and Classic
151
Exploded View - Gear Selector Mechanism - Rocket III Touring
151
Exploded View - Torsional Damper Shaft Housing
152
Exploded View - Torsional Damper Shaft
153
Selector Shaft, Selector Forks and Drum
154
Removal
154
Inspection
156
Installation
156
Torsional Damper Shaft
158
Removal
158
Disassembly
159
Assembly
161
Installation
163
Input and Output Shaft Assemblies
164
Removal
164
Installation
164
Output Shaft - up to Engine Number 300895
166
Disassembly
167
Inspection
167
Assembly
168
Output Shaft - from Engine Number 300896
170
Disassembly
171
Inspection
171
Bearing
173
Circlip
173
Input Shaft
174
Disassembly
175
Press Bars
175
Inspection
176
Assembly
176
Second Gear
177
Orientating the Circlip as Shown below
177
Exploded View - Sump - up to Engine Number 217501
180
Exploded View - Sump - from Engine Number 217502
181
Exploded View - Oil Tank, Filter and Pumps
182
Oil Circuit
183
Scavenge System
184
Pressure System
184
Engine Oil
185
Specification
185
Triumph Engine Oil
185
Oil Level Inspection
185
Oil and Oil Filter Change
186
Disposal of Used Engine Oil and Oil Filters
187
Low Oil Pressure Warning Light Switch
188
Removal
188
Installation
189
Sump
189
Removal
189
Inspection
189
Installation
190
Oil Pumps
190
Removal
190
Inspection
192
Installation
192
Oil Non-Return Valve
194
Oil Pressure Relief Valve
194
Oil Tank
195
Removal
195
Inspection
195
Installation
195
Oil Transfer Pipes
195
Fuel System/Engine Management
206
Exploded View - Fuel Tank - Rocket III and Classic
211
Exploded View - Fuel Tank - Rocket'" Touring
212
Exploded View - Fuel Pump - Rocket'" and Classic
213
Exploded View - Fuel Pump - Rocket'" Touring
214
Exploded View - Fuel Rail, Throttles and Injectors
215
Exploded View - Airbox - Rocket'" and Classic
216
Exploded View - Airbox - Rocket'" Touring
217
Exploded View - Exhaust System - Rocket III and Classic
218
Exploded View - Exhaust System - Rocket'" Touring
219
Exploded View - Evaporative System
220
Fuel Requirements
221
Glossary of Terms
222
Engine Management System
224
System Description
224
System Sensors
224
Sensor Locations
225
System Actuators
226
Actuator Locations
227
Engine Management Circuit Diagram - Rocket'" & Rocket'" Classic
228
Engine Management Circuit Diagram - Rocket'" Touring
230
System Diagnostics
232
On-Board Fault Detection System
232
Triumph Diagnostic Tool
232
Current Data
233
Freeze-Frame Data
233
Function Tests
234
Checks/Adjustments
234
Adjustments
234
Adaption Status
234
Build Data
234
Checks
235
Diagnostic Trouble Codes
236
Exploded View - Radiator
418
Exploded View - Water Pump, Expansion Tank and Hoses
419
Coolant
420
Radiator Hoses
420
Radiator and Cooling Fan
420
Coolant Level Inspection
421
Coolant Replacement
422
Drainage
422
Filling
423
Water Pump
424
Removal
424
Inspection
424
Installation
424
Coolant Pressure Cap
425
Inspection
425
Thermostat
426
Removal
426
Inspection
426
Installation
426
Radiator
427
Removal
427
Inspection
429
Installation
430
Exploded View - Swinging Arm
432
Exploded View - Rear Suspension Units
433
Rear Suspension Units
434
Suggested Suspension Settings
434
Removal
434
Inspection
436
Swinging Arm and Drive Shaft
437
Removal
437
Output Shaft
438
Inspection
438
Installation
438
Swinging Arm Bearings
440
Removal
440
Installation
441
Fork Inspection
450
Removal
450
Installation
451
Oil Refilling
453
Disassembly
455
Inspection
458
Assembly
458
Check
461
Adjustment
461
Yoke Removal
464
Bearing Removal
466
Installation
470
Oil Draining
471
Oil Refilling
472
Disassembly
474
Inspection
476
Assembly
476
Steering Head Bearing Check and Adjustment - Rocket III Touring
478
Check
478
Adjustment
478
Bottom Yoke and Headstock Bearings - Rocket III Touring
480
Yoke Removal
480
Bearing Removal
482
Installation
482
Exploded View - Front Brake Master Cylinder Rocket III and Classic
487
Exploded View - Front Brake Master Cylinder Rocket III Touring
488
Exploded View - Front Brake Caliper and Disc
489
Exploded View - Rear Brake Master Cylinder - Rocket III and Classic
490
Exploded View - Rear Brake Master Cylinder - Rocket III Touring
491
Exploded View - Rear Brake Caliper and Disc - Rocket III and Classic
492
Exploded View - Rear Brake Caliper and Disc - Rocket III Touring
493
Braking System Maintenance Safety Precautions
494
Brake Fluid Level Inspection
495
Changing Brake Fluid
495
Brake Pads
495
Brake Wear Inspection
495
Bleeding the Front Brakes, Renewing Brake Fluid
496
Front Brake Pads
498
Removal
498
Installation
499
Front Brake Caliper
500
Removal
500
Disassembly
501
Advertisement
Triumph Rocket III Service Manual (425 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 15 MB
Table of Contents
1 General Information
7
Table of Contents
7
General Information
8
Dangerous Susbstances
9
Fluoroelastomers
9
Ignition System Safety Precautions
9
Oils
9
Health Protection Precautions
9
Brakes
10
Environmental Protection Precautions
10
Safety Instructions
11
Jacking and Lifting
11
Precautions against Damage
11
Coolant
11
Cleaning Components
12
Lubrication
12
Joints and Joint Faces
12
Gaskets, O-Rings
12
Liquid Gasket, Non-Permanent Locking Agent
12
Screw Threads
12
Locking Devices
13
Filling a Split Pin
13
Circlips, Retaining Rings
13
Self Locking Nuts
13
Encapsulated Bolt
13
Oil and Grease Seals
13
Press
13
Ball Bearing
13
Fuel Handling Precautions
13
General
13
Petrol - Gasoline
14
Fuel Tank Removal
14
Chassis Repairs
14
Electrical Precautions
15
Battery Disconnecting
15
Disciplines
15
Electrical Wires
16
Inspection
16
Replacement Parts
16
Service Data
16
Specification
16
Service Tools
17
Special Service Tools
17
Clutch
26
Crankshaft and Crankcases
26
Cylinder Head Area
26
Engine Covers
26
Torque Wrench Settings
26
Cooling System
27
Lubrication System
27
Transmission
27
Front Suspension
28
Fuel System, Exhaust System and Airbox
28
Rear Suspension
28
Wheels
28
Footrests and Control Plates
29
Front Brakes
29
Rear Brakes
29
Bodywork
30
Electrical
30
Clutch Cable Routing
31
Routings
31
Handlebar Cable Routing
32
Main Wiring Harness Routing
33
Rear Mudguard Harness Routing
34
Front Brake Hose Routing
35
Rear Brake Pipe and Hose Routing
36
Throttle Cable Routing
37
Fuel Hose and Evaporative/Fuel Tank Breather Hose Routing
39
3 Cyl Inder Head
45
Exploded View· Cam Cover
46
Exploded View - Camshaft and Cam Drive
47
Exploded View - Cylinder Head
48
Cam Cover
49
Removal
49
Installation
50
Description
49
Cam Chain Tensioner
50
Removal
50
Inspection
51
Installation
51
Camshafts
53
Camshaft Identification
54
Cam Sprocket Orientation
54
Inspection
55
Installation
56
Cylinder Head
58
Inspection
60
Installation
60
Valve Clearance Adjustment
58
Valve Clearances
58
Valves and Valve Stem Seals
61
Removal from the Cylinder Head
61
Installation
61
Cam Chain
62
Inspection
62
4 Clutch
65
Exploded View - Clutch Controls
66
Exploded View - Clutch
67
Exploded View - Clutch Cover
68
Clutch Cable
69
Removal
69
Examination
70
Installation
71
Clutch
71
Clutch Cover
71
Removal
71
Friction Plate Inspection
73
Thickness
73
Assembly
73
5 Eran Kshaft
77
Exploded View - Crankshaft, Connecting Rod and Piston
78
Exploded View - Crankcase Fixings
79
Exploded View - Crankcase and Liners
80
Crankcases
81
Removal
81
Disassembly
81
Crankshaft
81
Removal
85
Installation
85
Connecting Rods
86
Removal
86
Installation
86
Right Hand (Exhaust) Side
87
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
88
Connecting Rod Bearing Selection
89
Crankshaft Main Bearing/Journal Wear
89
Checking Crankshaft Clearance Using Plastigage
89
Crankshaft End Float
90
Pistons
91
Disassembly
91
Piston Wear Check
91
Piston Rings/Ring Grooves
92
Piston Ring Gap
92
Piston Assembly
92
Cylinder Wear
94
Cylinder Liners
94
Removal
94
Installation
95
6 Bevel Box and Drive Shaft
97
Bevel Box and Drive Shaft
98
Sectioned View - Bevel Box and Drive Shaft
98
Bevel Box and Drive Shaft Specification
99
Bevel Box Oil Specification
99
Bevel Box Oillevel Check
99
Bevel Box
100
Removal
100
Installation
100
Bevel Box Oil Change
100
Drive Shaft
101
7 Balancer
103
Balancer
104
Exploded View - Balancer
104
Introduction
105
Removal
105
Inspection
106
Assembly/Installation
106
8 Transmission
109
Exploded View - Input and Output Shafts
110
Exploded View - Gear Change Mechanism
111
Exploded View - Gear Selector Mechanism
112
Exploded View - Torsional Damper Shaft Housing
113
Exploded View - Torsional Damper Shaft
114
Selector Shaft, Selector Forks and Drum
115
Removal
119
Torsional Damper Shaft
119
Removal
120
Installation
120
Input and Output Shaft Assemblies
120
Installation
121
Output Shaft
122
Disassembly
123
Inspection
123
Assembly
124
Input Shaft
126
Disassembly
127
Inspection
128
Assembly
128
9 Lubrication
131
Explode D View-Sump
132
Exploded View - Oil Tank, Filter and Pumps
133
Oil Circuit
134
General Description
134
Scavenge System
135
Pressure System
135
Engine Oil
136
Specification
136
Triumph Engine Oil
136
Oil Level Inspection
136
Oil and Oil Filter Change
137
Disposal of Used Engine Oil and Oil Filters
138
Low Oil Pressure Warning Light Switch
139
Removal
140
Sump
140
Inspection
140
Installation
140
Oil Pumps
141
Inspection
143
Installation
144
Oil Non-Return Valve
145
Oil Pressure Relief Valve
145
Oil Tank
146
Removal
146
Inspection
146
Installation
146
Oil Transfer Pipes
146
Engine Management System
170
12 Cooling
295
Exploded View - Water Pump, Expansion Tank and Hoses
297
Coolant
298
Radiator and Cooling Fan
298
Radiator Hoses
298
Coolant Level Inspection
299
Coolant Level Adjustment
299
Coolant Replacement
300
Drainage
300
Filling
301
Water Pump
301
Removal
301
Inspection
302
Installation
302
Coolant Pressure Cap
303
Inspection
303
Thermostat
303
Removal
303
Inspection
304
Installation
304
Radiator
305
Removal
305
Inspection
307
Installation
307
13 Rear Suspension
309
Exploded View - Swinging Arm
310
Exploded View - Rear Suspension Units
311
Rear Suspension Units
312
Adjustment
312
Suggested Suspension Settings
312
Removal
313
Inspection
313
Installation
313
Swinging Arm and Drive Shaft
313
Inspection
314
Installation
314
Swinging Arm Bearings
316
Removal
316
Installation
316
14 Front Suspension
319
Exploded View - Front Fork
320
Front Suspension
320
Exploded View - Top and Bottom Yokes/Steering Head Bearings
321
Fork Inspection
322
Front Fork
322
Removal
322
Installation
323
Fork Oil Change
323
Oil Refilling
325
Front Fork
327
Disassembly
327
Inspection
330
Assembly
330
Steering Head Bearing Check and Adjustment
333
Check
333
Adjustment
333
Bottom Yoke and Headstock Bearings
335
Yoke Removal
335
Bearing Removal
335
Installation
336
Triumph Rocket III Handbook (104 pages)
Roadster motorcycles
Brand:
Triumph
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Foreword
4
Foreword
1
Warning Labels
2
Table of Contents
4
The Motorcycle
5
Warning Labels
10
Parts Identification
12
Serial Numbers
15
General Information General Information
17
General Information
17
Instrument Panel Layout
19
Speedometer
20
Tachometer
20
Odometer/Trip Meter
20
Trip Meter Reset
20
Clock Adjustment
21
Range to Empty
21
Fuel Gauge
22
Gear Position Display
22
Warning Lights
23
Low Oil Pressure Warning
23
Coolant Temperature
23
Engine Management System Malfunction Indicator Light
23
Turn Indicators
24
High Beam
24
Neutral
24
Low Fuel
24
Alarm
24
ABS (Anti-Lock Brake System) Indicator Light
24
Ignition Key
25
Ignition Switch/Steering Lock
25
Ignition Switch Positions
25
Brake and Clutch Lever Adjuster
26
Right Handlebar Switches
27
Engine Stop Switch
27
Starter Button
28
Left Handlebar Switches
28
Headlight Dip Switch
28
Direction Indicator Switch
29
Horn Button
29
Fuel Requirement/Refuelling
29
Fuel Grade
29
Fuel Tank Cap
30
Filling the Fuel Tank
31
Side Stand
32
Tool Kit and Handbook
32
Seat Lock
33
Seat Care
33
Running-In
34
Safe Operation
34
Daily Safety Checks
34
How to Ride the Motorcycle How to Ride the Motorcycle
37
How to Ride the Motorcycle
37
To Stop the Engine
38
To Start the Engine
38
Moving off
39
Changing Gears
40
Braking
41
ABS (Anti-Lock Brake System)
43
Parking
44
Considerations for High-Speed Operation
45
General
46
Steering
46
Luggage
46
Brakes
46
Tyres
46
Fuel
46
Engine Oil
47
Final Drive Oil
47
Coolant
47
Electrical Equipment
47
Miscellaneous
47
Accessories, Loading and Passengers
49
Advertisement
Triumph Rocket III Owner's Handbook Manual (102 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 2 MB
Table of Contents
Foreword
4
Foreword
2
Warning Labels
2
Noise Control System
2
Owner's Handbook
3
Table of Contents
4
The Motorcycle
5
Fuel and Exhaust Fumes
5
Handlebars and Footrests
9
Warning Labels
10
Parts Identification
12
Serial Numbers
15
General Information General Information
17
Instrument Panel Layout
19
General Information
20
Speedometer
20
Fuel Gauge
20
Odometer/Trip Meter/Clock/Range to Empty
20
Trip Meter Reset
21
Range to Empty
21
Clock Adjustment
21
Warning Lights
22
Ignition Key
23
Ignition Switch/Steering Lock
24
Ignition Switch Positions
24
Right Handlebar Switches
25
Engine Stop Switch
25
Starter Button
26
Left Handlebar Switches
26
Headlight Dip Switch
26
Direction Indicator Switch
27
Horn Button
27
Fuel Requirement/Refuelling
27
Fuel Grade
27
Fuel Tank Cap
28
Filling the Fuel Tank
29
Stand
30
Side Stand
30
Tool Kit and Handbook
30
Seat Retainers
31
Seat Care
31
Windscreen
32
To Remove the Windscreen
32
To Install the Windscreen
32
Pannier System
33
To Remove the Panniers
33
To Install the Panniers
33
Running-In
35
Safe Operation
36
Daily Safety Checks
36
How to Ride the Motorcycle How to Ride the Motorcycle
37
How to Ride the Motorcycle
37
How to Ride the Motorcycle
38
To Stop the Engine
38
How to Ride the Motorcycle
39
To Start the Engine
39
Moving off
40
Changing Gears
40
Braking
41
Parking
43
Considerations for High-Speed Operation
44
General
44
Steering
44
Luggage
44
Brakes
44
Tyres
45
Fuel
45
Engine Oil
45
Final Drive Oil
45
Coolant
45
Electrical Equipment
45
Miscellaneous
45
Accessories, Loading and Passengers
47
Triumph Rocket III Manual (104 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 1 MB
Table of Contents
Foreword
4
Foreword
1
Table of Contents
4
Warning Labels
12
Parts Identification
14
Serial Numbers
17
General Information General Information
19
General Information
19
Instrument Panel Layout
20
Speedometer
21
Tachometer
21
Odometer/Trip Meter
21
Warning Lights
22
Low Oil Pressure Warning
22
Coolant Temperature
22
Ignition Key
24
Ignition Switch/Steering Lock
24
Ignition Switch Positions
24
Brake and Clutch Lever Adjuster
25
Right Handlebar Switches
26
Engine Stop Switch
26
Starter Button
27
Left Handlebar Switches
27
Headlight Dip Switch
27
Direction Indicator Switch
27
Horn Button
27
Fuel Requirement/Refuelling
28
Fuel Grade
28
Fuel Tank Cap
29
Filling the Fuel Tank
30
Stand
31
Side Stand
31
Tool Kit and Handbook
31
Seat Lock
32
Running-In
32
Safe Operation
33
Daily Safety Checks
33
How to Ride the Motorcycle How to Ride the Motorcycle
35
How to Ride the Motorcycle
35
To Stop the Engine
36
To Start the Engine
37
Moving off
38
Changing Gears
38
Braking
39
Parking
42
Considerations for High Speed Operation
43
General
44
Steering
44
Luggage
44
Brakes
44
Tyres
44
Fuel
44
Engine Oil
45
Final Drive Oil
45
Coolant
45
Electrical Equipment
45
Miscellaneous
45
Accessories, Loading and Passengers
47
Triumph Rocket III Overview (20 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 1 MB
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