Triumph Rocket III Classic Service Manual page 169

10. Fit a new circlip (15), orientating the circlip as shown
below.
1. Second gear
2. Circlip
11. Fit the splined dog ring (14) to the shaft.
12. Retain the dog ring with a new circlip
(13),
orientating the circlip as shown below.
ccbi
1. Dog ring
2. Circlip
13. Check the thrust washer
(8),
splined bush (11) and
thrust washer <12>. If serviceable, refit them in the
sequence mentioned from step 12.
Note:
• If item 8, 11 or 12 need to be replaced, discard
all three items and fit the two shouldered
splined bushes (11 and 8) as shown in the
illustration for output shaft - from engine
number 300896 (see page 8-24>.
To fit the shouldered splined bushes with the
third and fourth gears, see page 8-27 steps 11
to 14. Then continue from step 15 on this page.
14. Fit the thrust washer (12) and splined bush (11).
Transmission
15. Check first, fourth and fifth gears. If any of these
components need to be replaced and first gear has 6
windows, replace all three items.
If first gear has 4 windows, replace the item that
needs to be replaced.
2 3
1-er
k
C<:be3
1. Fifth gear
2. First gear dog (1 of 6 old condition)
3. Fifth gear
4. Window (1 of 6 old condition)
16. Slide third and fourth gears (10 and 9) onto the
splined bush.
lZ Fit the thrust washer
(8),
then a new circlip
(7),
orientating the circlip as shown below.
1. Third/fourth gear
2. Circlip
18. Fit fifth gear (6) to the shaft, followed by the thrust
washer (5).
19. To complete assembly of the output shaft, fit the
needle roller bearing (4), first gear
(3),
thrust washer
(2)
and bearing (1).
SelVice Manual - Rocket Ill/ Classic / Touring
8.23