User Manuals: Triumph 1975 Trident T160 Motorcycle

Manuals and User Guides for Triumph 1975 Trident T160 Motorcycle. We have 2 Triumph 1975 Trident T160 Motorcycle manuals available for free PDF download: Workshop Manual

Triumph 1975 Trident T160 Workshop Manual (99 pages)

Brand: Triumph | Category: Motorcycle | Size: 18 MB

Contents
4
General Data
6
Lubrication System
9
Lubrication Chart
10
Factory Recommended Lubricants
11
The Oil Tank
12
The Full Flow Meter
12
Transmission Drain and Filler Plugs
12
Removing and Replacing the Oil Pump
13
The Oil Pump
13
Anti-Drain Valve
14
Contact Breaker Lubrication
14
Rear Chain Lubrication and Maintenance
15
Greasing the Steering Head Ball Races
15
Rear Chain Oil Feed Adjustment
15
Lubricating the Control Cables
16
Speedometer and Tachometer Cable Lubrication
16
Brake Pedal Spindle Lubrication
16
Engine
17
Description
18
Replacing the Unit
19
Removing and Replacing Rocker Boxes
20
Arrangement of Push Rod Tube Seals
20
Stripping and Reassembling the Rocker Boxes
21
Refitting Rocker Spindle Using Service Tool
21
Adjusting the Valve Rocker Clearances
22
Adjusting Valve Rocker Clearances
22
Position of Camshaft for Valve Setting
22
Exploded View of Carubretor
23
Inspecting the Carburetor Components
24
Resetting the Carburetors
24
Synchronizing the Throttle Valves
24
Removing and Refitting the Cylinder Head Assembly
25
Altitude
25
Refitting the Cylinder Head
25
Renewing the Valve Guides
26
Decarbonising
26
Using Assembly Tool to Replace Valve Guide
26
Removing and Replacing the Cylinder Block and Tappets
27
Valve Grinding
27
Removing and Refitting the Pistons
28
Removing a Piston
28
Inspecting the Pistons and Cylinder Bores
29
Table of Suitable Rebore Sizes
29
Re-Setting the Spark Timing Static Timing
30
Showing Location Tool in Use
30
Locking the Auto Advance Mechanism
30
Extracting and Refitting the Valve Timing Pinions
31
Position of Screws
31
Oil Seal Protector
31
Camshaft Pinions
31
Valve Timing
32
Valve Timing Marks
32
Crankcase Re-Assembly
33
Cleaning the Crankcase Oil Ways
33
Inspecting the Crankcase Components
34
Big-End & Center Main Bearings
34
Refitting a Connecting Rod
34
Checking the Bolt Extension
34
Removing a Circlip
35
Extracting Right Side Bearing, Inner Spool
35
Replacing a Bearing
35
Primary Drive
36
Adjusting the Clutch Operating Mechanism
37
Adjusting the Primary Chain
37
Primary Chain Adjustment
37
Refitting the Clutch Cover
38
Dismantling the Primary Drive
38
Primary Chain Sprocket Alignment
39
Cutaway Outer Primary Cover
39
Extracting the Engine Sprocket
39
Renewing Shock Absorber Rubbers
40
Inspection of Primary Drive Components
41
Rear Chain Alterations and Repairs
41
Transmission
42
Sequence of Gearshifting
43
Gear Selection Components
43
Removing and Replacing the Transmission Outer Cover Assembly
44
Draining the Transmission ]
44
Dismantling and Reassembling the Gearshift Cross Shaft
45
Renewing Kickstart and Gearshift Spindle Bushes
46
Dismantling the Transmission
46
Inspection of the Transmission Components
47
Renewing Mainshaft and Layshaft Bearings
47
Changing the Transmission Sprocket
49
Frame and Attachment Details
50
Removing and Replacing the Fuel Tank
51
Removing and Replacing the Styling Covers
51
Removing and Replacing the Oil Tank
51
Removing and Refitting the Rear Fender, Lifting Handle, Etc.
52
Exploded View of the Rear Suspension Unit
52
Dismantling and Reassembling the Suspension Units
53
Using Grilling Tool to Dismantle Suspension Unit
53
Exploded View of Swinging Fork Assembly
54
Removing and Replacing the Rear Frame
55
Checking the Front Frame Alignment
56
Swinging Fork
57
Checking the Swinging Fork
57
Repairs
58
Removal of Dents
58
Tools Used for Panel Repairs
58
Removing a Dent with a Dolly Block and Spoon
58
Polishing
59
Brakes, Wheels, and Tires
60
Disc Brake Components
61
Flushing the Hydraulic System
62
Bleeding the System
62
Bleeding the Brake System
62
Hydraulic Flow Diagram
63
Front Brake Cylinder
64
Replacement Parts
65
Front and Rear Brake Caliper
65
Removing and Replacing Rear Wheel
66
Removal of Left Side Bearing Lock Ring
66
Exploded View of Front Wheel Bearing Arrangement
66
Front and Rear Wheel Alignment
67
Wheel Balancing
67
Checking the Wheel Alignment
67
Rear Chain Adjustment
68
Suggested Wheel Building Gauge
68
The Rear Chain Adjusters
68
Wheel Alignment
68
Refitting the Tire to the Wheel
69
Levering the First Bead Onto the Rim
69
Security Bolts
70
Placing the Security Bolt in Position
70
Telescopic Forks
71
Steering Head Adjustment
72
Dismantling and Reassembling the Fork Legs
72
Removing the Oil Seal from the Fork Leg
73
Replacing the Oil Seal
73
Fork Alignment
74
Fork Leg Alignment
74
Hydraulic Damping
75
Electrical System
76
Routine Maintenance
77
Gravity of Electrolyte for Filling the Battery
77
Checking the Low Tension Circuit for Continuity
78
Fault Finding in the Low Tension Circuit
78
Checking the High Tension Circuit
79
Contact Breaker Assembly Type 7 CA
79
Changing System
80
Testing the Rectifier
81
Bench Testing the Rectifier
81
Zener Diode Charge Control
82
Maintenance
82
Zener Diode Location
83
Electric Horns
83
Finned Heatsink
83
Removing and Refitting the Headlamp
84
Tail and Stop Lamp Unit
84
Fuses
84
Exploded View of Fuseholder Assembly
84
Warning Lamps
85
Stop Lamp Switches
85
Oil Pressure Switch
85
Front and Rear Stop Lamp Switches
85
Testing
86
Service Notes
86
Wiring and Installation
86
Starter Motor Sluggish
87
To Remove Starter Assembly
87
To Remove Drive Assembly
87
To Remove the Starter Motor
87
Wiring Diagram
88
Wiring Diagram Symbols
88
Workshop Service Tool
89
Fractions to Decimals and Millimeters
94
Drill Sizes
95
Wire Gauges
95
Pints to Litres
96
Gallons to Litres
96
Pounds Per Square Inch to Kilograms Per Square Centimeter
96
B.S.W. Screw Threads
97
B.S.F. Screw Threads
97
U.N.C. Screw Threads
97
U.N.F. Screw Threads
97

Triumph 1975 Trident T160 Workshop Manual (188 pages)

750cc

Brand: Triumph | Category: Motorcycle | Size: 6 MB

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