Ford Transit 2002 Owner's Manual page 1071

Unusual starter noise
The starter spins but the
engine does not crank
Pinpoint Tests
NOTE: Use a digital multimeter for all electrical measurements.
PINPOINT TEST A : THE ENGINE DOES NOT CRANK/THE RELAY DOES
CLICK
TEST CONDITIONS
A1: CHECK VOLTAGE TO STARTER SOLENOID
A2: CHECK THE VOLTAGE DROP
* Starter motor. *
* Flywheel ring *
gear.
* Starter motor. *
* Flywheel ring *
gear.
Ignition switch in position III.
1
Measure the voltage between starter motor
2
terminal 50, harness side and ground.
Is the voltage greater than 10 volts?
Yes
GO to
No
GO to
Measure the voltage between starter motor
1
terminal 30, component side and the battery
positive terminal.
Is the voltage less than 0.5 volts?
Yes
GO to
No
CLEAN and TIGHTEN all battery positive cable
connections. TEST the system for normal operation.
If the concern persists, INSTALL a new starter
http://vnx.su
REMOVE the starter motor.
REFER to Starter Motor - 1.8L
Starter Motor - 1.8L Diesel
INSPECT the starter motor gear for damage.
INSTALL a new starter motor as necessary.
INSPECT the flywheel for damage. REFER to
Section 303-00 Engine System - General
Information.
REMOVE the starter motor.
REFER to Starter Motor - 1.8L
Starter Motor - 1.8L Diesel
INSPECT the starter motor gear for damage.
INSTALL a new starter motor as necessary.
INSPECT the flywheel for damage. REFER to
Section 303-00 Engine System - General
Information.
DETAILS/RESULTS/ACTIONS
A2.
A3.
A4.
/
in this section.
/
in this section.