Ford Transit 2002 Owner's Manual page 1006

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Symptom
Blue smoke with
*
Turbocharger
excessive
compressor rubbing
turbocharger noise
on housing walls.
*
Turbocharger turbine
rubbing on housing
walls.
*
Turbocharger
bearings and oil seal
(s).
*
Turbocharger oil
supply tube blocked or
damaged.
Blue smoke
*
Turbocharger oil
without excessive
return tube blocked or
turbocharger noise
damaged.
Poor engine
*
Charge air cooler
performance
system.
*
Air cleaner intake
pipe.
*
Unauthorized
adjustment of the
wastegate control
valve actuator rod.
*
Wastegate control
valve actuator.
Pinpoint Tests
PINPOINT TEST A : BLUE SMOKE WITH EXCESSIVE TURBOCHARGER NOISE
TEST CONDITIONS
A1: INSPECT THE TURBOCHARGER ROTOR VANES FOR DAMAGE
Possible Sources
*
*
*
*
*
*
CAUTION: Make sure that the inside of the pipe
ends are clean and free of oil residue.
Remove the turbocharger intake pipe.
1
Inspect the turbocharger rotor vanes for damage.
2
http://vnx.su
Action
GO to Pinpoint Test
A.
GO to Pinpoint Test
B.
CHECK the charge air cooler and charge air
cooler pipe(s) for leaks and obstructions.
REPAIR as necessary.
CHECK the air cleaner intake pipe for
obstructions. REPAIR as necessary.
The wastegate control valve actuator rod is
factory set and must not be adjusted. CHECK
the paint seal on the wastegate control valve
actuator rod has not been broken. If the paint
seal has been broken, INSTALL a new
turbocharger.
REFER to: Turbocharger - 1.8L Duratorq-TDCi
(Kent) Diesel (110 PS), Vehicles With: Fixed
Vane Turbocharger (303-04C, Removal and
Installation).
GO to Pinpoint Test
C.
DETAILS/RESULTS/ACTIONS

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