Ford Transit 2002 Owner's Manual page 1077

Unusual starter noise
The starter spins but
the engine does not
crank
Pinpoint Tests
NOTE: Use a digital multimeter for all electrical measurements.
PINPOINT TEST A : THE ENGINE DOES NOT CRANK/THE RELAY DOES
CLICK
TEST CONDITIONS
A1: CHECK VOLTAGE TO STARTER SOLENOID
A2: CHECK THE VOLTAGE DROP
* Starter motor. * REMOVE the starter motor.
REFER to: Starter Motor - Vehicles Built From:
08/2006 1.8L Duratorq-TDCi (Kent) Diesel (303-
06, Removal and Installation).
INSPECT the starter motor gear for damage.
INSTALL a new starter motor as necessary.
* Flywheel ring * INSPECT the flywheel for damage.
gear. REFER to:
System - General Information, General
Procedures).
* Starter motor. * REMOVE the starter motor.
REFER to: Starter Motor - Vehicles Built From:
08/2006 1.8L Duratorq-TDCi (Kent) Diesel (303-
06, Removal and Installation).
INSPECT the starter motor gear for damage.
INSTALL a new starter motor as necessary.
* Flywheel ring * INSPECT the flywheel for damage.
gear. REFER to:
System - General Information, General
Procedures).
Ignition switch in position III.
1
Measure the voltage between the starter motor
2
terminal 50, harness side and ground.
Is the voltage greater than 10 volts?
Yes
GO to
No
GO to
Measure the voltage between the starter motor
1
terminal 30, component side and the battery
positive terminal.
Is the voltage less than 0.5 volts?
Yes
GO to
http://vnx.su
Flywheel Inspection
Flywheel Inspection
DETAILS/RESULTS/ACTIONS
A2.
A3.
A4.
(303-00 Engine
(303-00 Engine