Ford Transit 2002 Owner's Manual page 1265

1. NOTE: Install new taper roller bearings
untreated.
Carefully clean and check all parts and coat with
transmission fluid
2. Press the taper roller bearing on at the clutch
end.
Press on the taper roller bearing using a
suitable tube and
3. Install the third gear wheel.
1. Install the needle roller bearing.
2. Install the third gear wheel.
3. Install the synchronizer ring.
NOTE: Pay attention to the mark.
4.
Assemble the third and fourth gear synchronizer.
1. Insert the compression springs.
2. Insert the blocker bar with the detent balls
against the spring pressure.
3. Push on the selector ring.
NOTE: Renew the snap ring (use a snap ring
5.
with a collar height of 2.5 mm).
NOTE: Fit the synchronizer hub with the
large collar towards the outside and the ring
groove facing the small collar.
Attach the complete 3rd/4th gear synchronizer
assembly.
1. Fit the complete synchronizer assembly.
2. Install a new snap ring.
6. Install the fourth gear wheel.
1. Install the synchronizer ring.
2. Install the needle roller bearing.
3. Install the fourth gear wheel.
NOTE: Install the fifth gear wheel with the
7.
large collar facing outwards.
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before reassembly.
a press.