Ford Transit 2002 Owner's Manual page 1269

2. Remove the synchronizer cone.
3. Remove the synchronizer inner ring.
4. Remove the first gear gearwheel.
5. Remove the needle roller bearing.
10. NOTE: Only remove the bearing if it is to be
renewed.
Remove the transmission housing roller bearing
using the special tool.
CAUTION: Carefully remove the selector
11.
ring from the synchronizer hub assembly.
The detent balls are spring-loaded.
NOTE: Mark the installed position of the
selector ring.
Disassemble the synchronizer assembly.
1. Remove the selector ring.
2. Remove the gear synchronizer hub.
3. Remove the compression springs.
4. Remove the blocker bars.
5. Remove the check balls.
Assembly
CAUTION: Be careful when handling the
1.
inner synchronizer ring and the synchronizer
cone. Lubricate the synchronizer rings with
transmission fluid prior to installation.
NOTE: If installing new roller bearings, do
not lubricate the bearings.
Carefully clean and check all parts and coat
sliding surfaces with
reassembly.
2. CAUTION: Be careful when handling the
inner synchronizer ring and the synchronizer
cone.
Install the first gear gearwheel.
1. Install the needle roller bearing.
2. Install the first gear gearwheel.
3. Install the synchronizer inner ring.
4. Install the synchronizer cone.
5. Install the synchronizer outer ring.
NOTE: Observe the markings.
3.
Assemble the gear synchronizer.
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transmission fluid before