Ford Transit 2002 Owner's Manual page 1179

Make sure the workshop area in which the vehicle is being worked on is as clean and
dust free as possible. Foreign matter from work on clutches, brakes or from machining or
welding operations can contaminate the fuel system and may result in later malfunction.
Always carry out the cleaning process before carrying out any repairs to the fuel
injection system components. Failure to follow this instruction may result in foreign
matter ingress to the fuel injection system.
Diesel fuel injection equipment is manufactured to very precise tolerances and fine
clearances. It is therefore essential that absolute cleanliness is observed when working
with these components. Always install blanking plugs to any open orifices or lines.
NOTE: Install a new O-ring seal and fuel temperature sensor.
1. Remove and discard the blanking plug from the
fuel pump.
2. Using the Pneumatic vacuum
foreign material from the fuel pump open port.
3. Using a suitable multipurpose lubricant spray,
lubricate the new fuel temperature sensor O-ring
seal.
4. Install the O-ring seal and fuel temperature
sensor (fuel pump shown removed for clarity).
5. Connect the fuel temperature sensor electrical
connector (high-pressure fuel supply line shown
removed for clarity).
6. Remove the lint-free material protecting the
generator.
7. Install the charge air cooler.
For additional information, refer to:
Cooler - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L
Duratorq-TDDi (Lynx) Diesel (75 PS/90 PS)
(303-12 Intake Air Distribution and Filtering,
Removal and Installation).
8. Connect the battery ground cable.
For additional information, refer to:
Disconnect and Connect
Mounting and Cables, General Procedures).
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gun, vacuum
Charge Air
Battery
(414-01 Battery,