Ford Transit 2002 Owner's Manual page 1281

NOTE: Carry out both this and the following
17.
step three times and calculate the average
measurement.
Measure the differential end float.
Lift the differential with the special tool
and note the resulting measurement, e.g.
0.34mm.
Example: 0.34 mm + 0.36 mm + 0.38
mm divided by three = 0.36 mm.
18. Calculate the required input shaft shim thickness.
Required shim thickness, 1.00 mm.
Measured end float (see previous step),
0.22 mm.
End float dimension = 0.05 mm.
Required shim: 0.22 mm - 0.05 mm +
1.00 mm = 1.17 mm.
19. Calculate the required output shaft shim
thickness.
Required shim thickness, 1.00 mm.
Measured end float (see previous step),
0.33 mm.
Preload dimension = 0.13 mm.
Required shim: 1.00 mm + 0.33 mm +
0.13 mm = 1.46 mm.
20. Calculate the required differential shim thickness.
Required shim thickness, 1.10mm.
Measured end float (see previous step),
0.36 mm.
Preload dimension = 0.33 mm.
Required shim: 1.10 mm + 0.36 mm +
0.33 mm = 1.79 mm.
21. Remove the bearing races again.
Fit the bearing races of the:
1. Input shaft
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