Ford Transit 2002 Owner's Manual page 1186

* Selector mechanism.
* Synchronizer(s).
Excessive * Engine vibrations
noise inadequately damped.
* Transaxle fluid level
low.
* Engine or transaxle is
in contact with the
chassis or body.
* Engine and transaxle
out of alignment.
* External controls.
* Gear wheels and
bearings.
* Clutch pedal.
* Clutch release bearing.
Fluid leakage * Clutch master cylinder.
* Clutch slave cylinder.
* Clutch hydraulic lines.
* Halfshaft seal.
* Fluid leak between the
transaxle housing
sections.
PINPOINT TEST A : CLUTCH SLIPPAGE
TEST
CONDITIONS
A1: TEST CLUTCH SLIPPAGE
Lock the wheels and apply the parking brake.
1
Start the engine and engage fourth gear.
2
Run the engine at approximately 2000 rpm.
3
Release the clutch pedal slowly.
4
Does the engine stall when the clutch pedal is fully released?
Yes
Clutch OK.
No
GO to
* DISASSEMBLE the transaxle.
REFER to:
Transmission/Transaxle - Vehicles With: Manual
Transaxle, Vehicles With: MTX-75, Disassembly).
INSTALL new components as necessary.
* DISASSEMBLE the transaxle.
REFER to:
Transmission/Transaxle - Vehicles With: Manual
Transaxle, Vehicles With: MTX-75, Disassembly).
INSTALL new components as necessary.
* REFER to:
(100-04 Noise, Vibration and Harshness, Diagnosis
and Testing).
* CHECK the transaxle for leaks. TOP UP the
transmission fluid.
* REFER to:
(100-04 Noise, Vibration and Harshness, General
Procedures).
* REFER to:
(100-04 Noise, Vibration and Harshness, General
Procedures).
* CHECK the external controls for wear or damage.
INSTALL new components as necessary.
* DISASSEMBLE the transaxle.
REFER to:
Transmission/Transaxle - Vehicles With: Manual
Transaxle, Vehicles With: MTX-75, Disassembly).
INSTALL new components as necessary.
* GO to Pinpoint Test
* INSPECT the brake and clutch hydraulic systems
for leaks. REPAIR as necessary.
* INSTALL a new halfshaft seal. REFER to: (308-03
Manual Transmission/Transaxle - Vehicles With:
Manual Transaxle, Vehicles With: MTX-75)
Halfshaft Seal LH
Halfshaft Seal RH
* DISASSEMBLE the transaxle and clean the mating
faces. CHECK the mating faces for damage. SEAL
the transaxle with sealant.
REFER to:
Transmission/Transaxle - Vehicles With: Manual
Transaxle, Vehicles With: MTX-75, Assembly).
DETAILS/RESULTS/ACTIONS
A2.
http://vnx.su
Transaxle (308-03 Manual
Transaxle (308-03 Manual
Noise, Vibration and Harshness (NVH)
Powertrain/Drivetrain Mount Neutralizing
Powertrain/Drivetrain Mount Neutralizing
Transaxle (308-03 Manual
D.
(In-vehicle Repair),
(In-vehicle Repair).
Transaxle (308-03 Manual