Ford Transit 2002 Owner's Manual page 1270

1. Install the compression springs.
2. Install the blocker bar and the detent balls
in the gear synchronizer hub against the
force of the spring.
3. Install the spring ring the correct way
round and push it on.
4. NOTE: Install the synchronizer hub assembly
with the wider collar facing outwards
(towards the second gear gearwheel).
Install the first and second gear synchronizer
hub assembly.
1. Install the synchronizer hub assembly.
2. Install the snap ring.
5. Install the second gear gearwheel.
1. Install the needle roller bearing.
2. Install the synchronizer outer ring.
3. Install the synchronizer cone.
4. Install the synchronizer inner ring.
5. Install the second gear gearwheel.
6. Install the third gear gearwheel using the special
tool.
NOTE: Install a new snap ring.
7.
Install the fourth gear gearwheel using the
special tool.
8. Install the fifth gear gearwheel.
1. Install the needle roller bearing.
2. Install the fifth gear gearwheel.
3. Install the synchronizer ring.
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